Biofuel Wood Pellets Sawdust Straw Solid Fuel Pellet Making Line Pelletizer Machine
Product Description
Tony new bigger gear transmission wood pellet machine is mainly used for medium and big process plant. The pellet machine is a new generation of energy-saving green power products, researched and developed by our researcher newly. The pellet machine is mainly used to compress crushed wood, corn straw, plant waste, bamboo powder, grass, straw, rice husk etc. into pellets. The pellet machine adopts bipolar speed adjusting, and have the characteristics of low power consumption, reasonable structure, economic and durable.
Product Parameters
Raw Materials and Finished Pellets
Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree),
bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass,
bagrass, palm fiber, waste paper, non-physical material
Size:2-4mm (All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture: Generally, 10-15% is best for producing good quality wood pellet
Features of wood pellet production machine:
1.Self -lubrication system
A.Spindle automatic lubricatin system
B.Roller automatic lubricatin system :it can keep the pellet machine in maintenance for 24hours.
2.Output of pellet mill machine: Our machine can reach the expected output in our technical parameter.
3.Working Life of spare parts: Working life of our dies is 3000-4000 hours, much longer than others'.
4.Number of Our Ring Die holes: Our ring die has 5 rows of holes, much more than others'.
5.Driving Method of pellet machine: Our machine is drived by gear,not reduction box; Gear driving is helpful to increase the usage life of gear, so the maintenance rata of gear is much lower.
6.Forged Main Shaft: Our main shaft is forged, not casted. As well known, there is no air bubble in forging process, so it is hard to be broken.
Spare Parts for pellet machine:
Double-layers Ring Die:
All kinds of pellet machine only have 1 die(ring die).
Material: alloy, stainless steel
Life time: 3000-4000hours
1.The professional heat treatment processing technology can make its hardness above HRC62.
2.Vertical Ring die, feeding vertically.
3.Double-lay die, dual use. When one side is damaged, turn over and use the other side.
4.The compression ratio can be custom made
Rollers
1.Number of rollers:2 pieces
2.Die fixed, rollers running, materials centrifugal and evenly distributed around.
3.Structure:roller shell and bearing
4.Working life of rollers:1500-2000 hours
Spindle
1.Our main shaft is forged.
2.no air insde the main shaft while being forged
3.hard to be broken while high-speed running
Self-lubrication System
1.Lubricating rollers to make the pellet press machine continuously run for 24 hours(using lubricating grease).
2.It also has the warning function when high pressure/temperature or low pressure/temperature appear.
1.Zhejiang Huixin TONY custom heavy and heavy gear box is adopted. Not only the gear box shell adopts heavy and heavy, but also the internal gear adopts heavy, heavy and thickened type. The internal gear torque resistance is larger, the gearbox failure rate is lower, the operation is more stable, the whole machine assembly adopts the transmission mode of the big gear directly connected motor, which greatly reduces the speed of the particle machine, making the pressing process, all kinds of biomass raw materials are easier to form.
2.Bearings and oil seals used in the transmission part adopt high-precision bearings and wear-resistant and temperature-resistant fluorine rubber oil seals, and specially add lubricating oil return system, oil circuit circulation cooling, automatic timing oil lubrication. Make sure the bearing is fully lubricated.
3.Cooling mode: Zhejiang Huixin big gear integrated machine, with coaxial oil pump lubrication and cooling system, as well as plate oil cooling radiator, effectively reduce the temperature of the gearbox oil, improve the life of the gearbox, the main engine can achieve more than 20 hours of continuous production. In order to save costs, some manufacturers use small fan heat, this way can only play a surface role, gear for a long time can not get effective heat dissipation, service life is lower;
Installation Instructions
Related Products
We mainly manufacture pellet mill as following:
1. The SKJ Series flat die pellet mill/feed pellet mill with the volume 100kg to 4 ton per hour.
2.TheTY Series ring die pellet mill / feed pellet mill with the volume 800kg to 5 ton per hour.
3.The SKJD Series Pellet Mill with Diesel Engine with volume 100kg to 400kg/h.
4.The SKJT Series Pellet Mill with Tractor Engine with volume 80kg to 400kg/h.
5.Hammer Mill
6.Wood crusher
7.Wood chipper
8.Drum dryer
9.Packing machine
10.Whole pellet making production line from the volume 0.5 ton to 20 T/h.
Company IntroductionTONY is a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.Having developed the pellet machines with reliable functions, reasonable design, energy saving and high efficiency low consumption, our vertical ring die pellet mill which use special gear transmission has sold very well during home and aboard.
We always supply the most suitable machines for customers with excellent quality and competitive price.
Certifications
Questions asked Frequently
Q: What is a pellet mill/pellet machine?A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?A: All materials must be 5mm or less.
Q: What size pellets can I make?A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
Best Service
-24 Hours Online Service.
-Inquiry will be replied within 2 hours.
-All-the-way tracking service offered from placing order to delivery.
-Free training for operation, debugging and daily maintenance.
-We can provide professional guide installation.
-One year warranty and all-round after-sales service.
-Customized design and flow chart are available for our clients.
-Independent R&D team and strict & scientific management system
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