Tony Wood Pellet Machine Manufacturer Alfalfa Straw Ring Die Pellet Mill

• Customization: Available
• Type: Ring Die
• Voltage: 380/415/440V
• Model NO.: TYJ551-III-132KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO, SGS
• Warranty: 1 Year Except Spare Parts
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales
• Product Name: Vertical Ring Die Granulator
• Capacity: 2-2.5 T/H
• Power: 132kw
• Weight: 5.5ton
• Suitable Materials: Wood, Sawdust, Rice Husk, Biomass Waste and So on
• Lubrication System: Automatic
• Power Consumption: 75%
• Spare Part: Ring Die and Roller Group
• Ideal Moisture: 10-15%
• Materials of Die and Roller: High Alloy Steel
• Bearing: Hrb Brand
• Installation: Manual/Video Chat/Engineer Guide
• Gearbox: Zhejiang Huixin
• Transmission: Big Gear
• Lubrication: Auotomatic
• Transport Package: Iron Case
• Specification: 2364*1550*1705mm
• Trademark: TONY
• Origin: China
• HS Code: 8479300000
• Production Capacity: 500set/Year
• Package Size: 246.00cm * 165.00cm * 180.00cm
• Package Gross Weight: 5500.000kg

Product Description

Tony  New Design Wood Pellet Machine  Ring Die Pellet Mill TYJ 551-III with Power 132 kw
 

TONY pellet machine converts biomass feed stock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components.
Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield
The ring die of TONY pellet machine is vertical double layer, the upper and lower two layers are dual-use, improve the utilization rate, reduce the cost and improve the efficiency. Automatic timing oil lubrication is safer and more reliable.
TONY Pellet machine mainly focuses on vertical ring die series models (such as TYJ-551/TYJ-760/TYJ-860)

Effect Display

Raw material:wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree),bamboo shavings, rice husk, seeds shells, peanut shells, wheat straw, corn stalk, cotton stalks, alfalfa grass,bagrass, palm fiber, waste paper, non-physical material
Size:<14mm (All the raw materials must be crushed into sawdust )
Moisture:Generally, 10-15% is best for producing good quality wood pellet

Diameter(MM)	Density(t/m³)	Ash Content	Moisture	Combustion Rate	Thermal Efficiency	Calorific Value
4-12	1.1-1.3	≤2%	≤8%	≥98%	≥81%	3500-5000Kcal

1. Chipping Process:	The raw material used to make wood pellets must be broken to a small size, and pellet machine users typically use a wood chipper to cut the wood into pieces 2.5 cm (0.98 in) or smaller
2. Crushing Process:	Using a hammer mill, smaller pieces are crushed and cut into very small particles, reducing the size of the raw material to 5 mm (0.20 in). Some users will choose the pre-treated sawdust and can skip this step.
3. Drying Process:	Drying the raw material to the proper moisture content is essential for the manufacture of high quality particles. Before granulation, it is necessary to ensure that the water content of the raw material is about 10%-15%. For a small batch of particles, the raw material can be left in the sun for at least 24 hours to dry naturally; For larger batches, a dryer can be used to dry the raw material to the desired moisture content.
4.Pelleting  Process:	The most commonly used equipment for granulation is the pellet machine. TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and press roll, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. When pelleting, it is necessary to ensure the uniform feed to prevent the blocking caused by too fast feed.
5. Cooling  Process:	When the molding particles leave the pellet machine, the particles themselves will be hot and release water vapor, so they must be cooled and dried, which can make them harder.
6. Packing  Process:	Once the particles are cooled, they are transported to a packaging facility, packed and stored in a dry place.

Working Principle

TONY pellet machine converts biomass feed stock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components. Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield
(1)Feeding principle:
mold upward, vertical feed to the granulation chamber, so that the material directly in place
(2)Material distribution principle:
The mold is stationary, the press roll is rotating, and the material is naturally evenly distributed on the inner surface of the ring mold under the action of centrifugal force and with the help of the rebound action of the two-layer high surround mold.
(3)Forming principle:
Taking TONY wood pellet machine as an example, the extrusion pressure and die friction interaction principle between the ring die and roller group are used to make the material get formed. The processing process of the material does not need to add any additives and binders, wood material has the characteristics of softening, when the temperature reaches a certain value, softening, bonding strength is enhanced, under the action of pressure, the fiber molecular group dislocation, deformation, extension, and the adjacent internal biomass particles are recombined and pressed

Product Characteristics

1. TONY Automatic Self -lubrication System:A.TONY Spindle Automatic lubrication system B.Rollers automatic lubrication system :It can keep TONY pellet machine in maintenance for 24 hours.
2. Output of TONY Pellet Machine:It can reach the expected output in our technical parameter.
3. Working Life of Spare Parts:Working life of our dies is 3000-4000 hours, much longer than others'
4. Number of Ring Die Holes: TONY ring die has 5 rows of holes, which is much more than other supply
5. Driving Method of TONY Pellet Machine:Our machine is drived by gear,not reduction box; Gear drives helpful to increase the usage life of gear, so the maintenance rate of gear is much lower.
6. Forged Main Shaft:  TONY main shaft is forged, not casted. As well known, there is no air bubble in forging process,  so it is hard to be broken.

Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model

Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Main Parts

Electrical Cabinets We use well-known Chinese brand electrical components, and we can also choose electrical appliances according to customer requirements. Please consult Tony for the price difference

Cyclone and Dust Collecter The dust removal efficiency of the dust collector is high, and the bottom of the dust collector is equipped with a bucket for collecting dust. After collection, the pressed particles can be reused.

Motors  Pure copper national standard motor. The motors can also be changed into a variable frequency motor according to customer needs. Please consult TONY for the price difference of variable frequency motor

Automatic Grease Lubrication Automatic Grease lubrication System for rollers bearing and smain shaft bearings.The automatic refueling machine adopts a new appearance,  It is equipped with a galvanized base underneath.  Corrosion resistance will be stronger

Galvanized Belt Conveyor It is used to transport the  sawdust to the pellet machine.Galvanized material, not easy to corrode, longer service life.The belt conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine

Screw Conveyor It is used to transport the  sawdust to the pellet machine, optional according to customer needs.The screw conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine

Main Spare Parts:

Ring Die:1. Materials:Bearing Steel GCr13,hardness above HRC62.2. Double-lay die, dual use.Service Time: 1000-1500 hours3. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm 
Roller Group:1.Materials:Bearing Steel GCr132.2.Service:500-600 hours3.TONY 132KW pellet machine has 2 rollers as a group.
Rollers Shell:1.Materials: Bearing Steel GCr132.Service:500-600 hours3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.
Bearings:1.China HRB Bearings.2.Genuine Haerbin bearings Longer service life.3.Larger bearings inside.

Detailed Photos

1.The gear box adopts Zhejiang HUIXIN brand TONY custom model to increase the heavy duty. The gear box is engraved with Zhejiang HUIXIN brand and TONY custom LOGO. Compared with the ordinary HUIXIN model, the internal gear is enlarged and thickened, and the gear shaft is strengthened and thickened, which is more durable and stable.
2. The feed port, discharge shell, dust collection cover, lifting knife and internal cutting knife of the pellet machine are made of 304 stainless steel to avoid steam corrosion and rust during the formation of pellets and increase the durability of the equipment.
3. The upper discharge shells made of 304 stainless steel, which avoids the short comings of poor compression resistance and easy cracking caused by welding. arc profile appearance, to avoid operator injury, and arc profile tensile strength is stronger, not easy to damage.
4. The rotary support is installed under the discharge housing to avoid the traditional rotation support is easy to be corroded by steam at the top, the internal steel ball is easy to rust corrosion short comings.
5. The gear reducer is installed under the discharge housing, the power is stronger, and the gear reducer is not easy to damage.  And adopt the Zhejiang HUIXIN brand hard tooth surface reducer, which is a brand of gear box, the torque resistance is stronger, and the rotation power is more sufficient.
6.304 stainless steel dust cover, steam resistance, corrosion resistance is stronger, and in this way, it is hard to be damaged.
7. The internal lifting knife is made of thickened stainless steel, which can effectively avoid high temperature and steam corrosion, increase the durability of the lifting knife, and the lifting effort is better, so that the raw materials inside the pellet machine are not easy to cover and pile.
8.  Adjustable internal pellets cutter, can be adjusted according to customer needs to adjust the length of the cutter in order to adjust the length of the discharge pellets, simple and convenient adjustment

Company Profile

FAQ

Q: What is a pellet mill/pellet machine?A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.Q: What are pellets used for?A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.Q: What size does my material need to be, to run through the pellet mill?A: All materials must be 5mm or less.Q: What size pellets can I make?A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. Q: Do you ship worldwide?A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.Q: If I purchase a pellet mill, will you show me how to make pellets?A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.