TONY Complete Turn-Key Biomass Straw Pellet Production Line
Brife Introduction of wood pellet line
A complete pellet line's capacity is from smaller 500kg/h to bigger 100ton/h.
Until now hundreds of pellet production lines are installed in China and abroad, such as France, Bulgaria, Romania, Hungary, Argentina, Belarus, Japan, Korea, India, Indonesia, Vietnam, Malaysia, Thailand, Laos, ect . Greatly welcome to visit our factory.
Requirements for raw materials
Size:Less than 5 mm
All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.
Moisture:10-15%
Better for pelletizing high quality pellets, Final Pellets For burning
Ø6mm/8mm: household stove burning;
Ø8mm-18mm: Industrial using
Energy Level: 5kwh/kg, Compared to Oil: 1 lty oil = 2kg wood pellets
How to make pellet:
corn straw is the most common raw material for making pellets.
So, how to design a suitable complete pellet production line with straw as raw material?
First, a straw chopper is used to chip straw into small size straw with 2.5-3.5cm.
After that, hammer mill/wood crusher is used to grind straw into sawdust (6-12mm).
Sometimes, a dryer is need ,as usually the MC of straw is always about 30-50%,Under this condition, a dryer is need.
Then, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.
Main Processes: Crushing Section-Ginding Section-Drying Section- Pelleting Section- Cooling Section- Packing Section
1.Crushing Section:
TPX series rotary cutter is mainly used for grinding crop stalks,sorghum,wheat straw,peanut seeding,sweet potato vine, tobacco stem, cotton stalk, corn stalk, herbage, seaweed and tree branches in bales and heaps.
2.Grinding Section:
After the raw materials are crushed into smaller chips, then use our multifuctional hammer mill to grind them into sawdust.
3.Drying Section:
The best moisture content to pelletizing is about 10-15%. Our Rotary Dryer is made up of Stove and Main Rotary Dryer, which can realize to reduce the moisture from 50% to 10%. Our stove is fueled by coal, which can save electricity consumption largely.
4. Pelleting Section:
Wood Pellet Mill is the most important equipment, which have the following features:
a. Perfect Turn-Key Project;
b. 24 hours continuous running;
c. Stable and Durable Equipment Function;
d. Competitive Price with Good Quality;
e. Lower Energy Consumption and Less Manpower;
5. Cooling Process:
After the pelletizing process, the temperature of the wood pellet is about 60-80 degree, and the moisture content of the wood pellet is about 14%, so we need use Cooler to reduce about 3-4% moisture, such this the wood pellet is easy to store.
But considering the feedback from some foreign clients, the local climate is very humidity; they hope to cool the wood pellet with moisture 7-8%. In order to satisfy the different need from different clients, we develop one kind of new Stabilizer Combined Cooler.
6. Packing Process:
After cooling, the wood pellet will not directly enter into the fuel process, avoiding the wood pellet affected with damp. The packing process is necessary. In this process, we assemble our domestic Semi-Auto Packing Machine to you.
3D Artwork
Company Introduction
TONY is a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.Having developed the pellet machines with reliable functions, reasonable design, energy saving and high efficiency low consumption, our vertical ring die pellet mill which use special gear transmission has sold very well during home and aboard.
We always supply the most suitable machines for customers with excellent quality and competitive price.
How to inquire about our pellet line?
When sending inquiry, pls remember to write down the following ingformation:
1. What's the capacity you plan to produce?
2. What's the raw material?
3. What's the size of the raw material?
4. What's the moisture content of your raw materials?
5. What's the final pellet size do you want?
6. Automatic packing or manual packing needed?
7. What's your country voltage?
Our promise to you...
I promise to provide a high quality product at a fair price that will last for years and years, shipped as quickly as possible along with professional engineers support you require to get you up and running.
You can call me anytime on trademanager. I'm always working and I never sleep! (Ok, maybe sometimes.)
All the parts of products are rechecked before transportation, therefore the clients will receive the best quality products..
Free consulting service, please contact us when you have any questions about biomass pellet machinery.
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