About TONY Effective Hammer Mill:
TONY Effective Hammer Mill is a device specifically designed for crushing biomass raw materials such as wood and wood chips into fine particles (such as wood chips and wood powder). It is widely used in fields such as biomass pellet processing, papermaking, artificial board production, and organic fertilizer production. Its core advantages lie in high crushing efficiency and strong adaptability, enabling it to quickly handle various wood chips and wood waste.
A set of Effective Hammer mill includes Feed belt conveyor - Effective hammer mill- Air pipes--Dust removal pipe- Cyclone - Sawdust fan blower - Galvanized dust collector - Air lock - Discharge belt conveyor- Electric control cabinet
TONY Effective Hammer Mill Working Principle:
The material enters from the top feeding port and collides violently with the high-speed hammer pieces, pulling the hammer into the acceleration zone. Here, the particle velocity can be increased to close to the linear velocity at the end of the hammer pieces in a very short time and moves in a circular path along with the hammer pieces, gradually forming a material circulation layer at full speed. At the same time, the material is further crushed. The crushed materials are discharged by the fan in the form of pneumatic conveying, and after falling into the cyclone separator, they are discharged through the closed air device. This can effectively prevent dust from rising and avoid material blockage, ensuring the smooth progress of the entire production process
TONY Effective Hammer Mill Advantages:
1.A set of Effective Hammer mill includes Feed belt conveyor - Effective hammer mill- Air pipes--Dust removal pipe- Cyclone - Sawdust fan blower - Galvanized dust collector - Air lock - Discharge belt conveyor- Electric control cabinet
2. Both sides of the screen discharge, greatly improve the discharge area, improve production capacity
3. Screen, hammer replacement is simple and convenient, directly from both sides, saving time and effort
4. The hammer adopts tungsten spot welding wear-resistant coating to increase the service life of the hammer and reduce the use cost; The screen is made of manganese steel, which can improve the life and reduce the cost
5. The rotor direction can be replaced clockwise and counterclockwise, extending the use effect of the crusher hammer and ensuring the balance of the rotor
6. Two-stage motor drive, speed at 3000r/min, high efficiency
7. The motor and spindle are directly connected by coupling, with small kinetic energy loss and high crushing efficiency
8. The body design of the crusher is increased, the bottom design of the damper is adjusted, according to the dry and wet materials and the proportion of materials to ensure material circulation and ensure production capacity
9. The crusher adopts negative pressure connection such as fan and cyclone dust collector to ensure the smoothness of sawdust blanking, improve productivity, and combine cyclone dust collector and bag dust collector to improve dust removal effect
| TONY Effective Hammer Mill Technical Parameters |
| NO |
Model |
Power(KW) |
Capacity(T/H) |
Hammer QTY(PC) |
Size:L*W*H |
Weight |
| 1 |
TFD65*55 |
37 |
1-1.5 |
48 |
2000*1600*1700 |
2.5 |
| 2 |
TFD65*55 |
45 |
1.5-2 |
48 |
2000*1600*1700 |
2.5 |
| 3 |
TFD65*75 |
55 |
2-2.5 |
72 |
2000*1800*1700 |
3.2 |
| 4 |
TFD65*75 |
75 |
2-3 |
72 |
2000*1800*1700 |
3.2 |
| 5 |
TFD75*100 |
90 |
3-3.5 |
96 |
2000*1800*1900 |
4.5 |
| 6 |
TFD75*100 |
110 |
3-4 |
96 |
2000*1800*1900 |
4.5 |
| 7 |
TFD75*132 |
132 |
4-5 |
120 |
3000*1950*2200 |
5.9 |
| 8 |
TFD75*160 |
160 |
5-6 |
120 |
3000*1970*2200 |
6.7 |
| 9 |
TFD85*200 |
200 |
6-8 |
150 |
3200*2100*2300 |
7.2 |
| 10 |
TFD85*250 |
250 |
8-10 |
150 |
3400*2200*2400 |
7.8 |
| 11 |
TFD95*280 |
280 |
10-12 |
150 |
3600*2300*2450 |
8.4 |
| 12 |
TFD100-200 |
315 |
12-14 |
88 |
3700*2400*2500 |
10 |
| 13 |
TFD120-200 |
355 |
13-15 |
88 |
3800*2500*2600 |
11 |
| 14 |
TFD1400 |
400 |
15-18 |
120 |
3900*2600*2700 |
13 |
| 15 |
TFD1600 |
500 |
18-20 |
120 |
4500*3000*3000 |
16 |
Which Raw Materials Can Be Crushed By A High Efficiency Crusher?
High-efficiency crushers are a type of equipment that crushes raw materials into sawdust through high-speed rotation or impact. They are mainly used in biomass pellet production lines to crush various wood and biomass-based raw materials
1.Agriculture and Biomass:
Crop straw (corn stalks, rice stalks, wheat stalks), peanut shells, corn cobs, sugarcane residue;
Grain by-products (rice husks, bran, soybean meal), forage grass, hay.
2.Wood and Forestry:
Branches, shrub branches, wood offcuts, sawdust, and wood shavings (which need to be pre-treated by a chipper first).
3.Other categories:
Food waste (fruit peels, vegetable residues), pharmaceutical waste (roots and stems of herbs), organic garbage, etc
What Is A Complete Wood Pellet Production Line?
wood log is the most common raw material for making wood pellets.The main processing process of wood pellets:
01Wood Chipping Process
This process is mainly used to grind the wood logs whose diameter is under 25cm without barks into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
02Fine Crushing Process
This process is mainly used to crush wood chips into sawdust,to ensure the density and combustion efficiency during the subsequent pressing and forming process,Hammer mill can quickly crush the materials to the required particle size. The production process is continuous, which greatly improves the production efficiency.
03Drying Process
This process is mainly used to dry the moisture content of sawdust to 10-15%. Drying the raw material to the proper moisture content is essential for the manufacture of high quality pellets. . For a small batch, the raw material can be left in the sun for at least 24 hours to dry naturally; For larger batches, a dryer can be used to dry the raw material to the desired moisture content
04Pelleting Process
This process is mainly used to products pellets with φ6-8mm. TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and roller group, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. When pelleting, it is necessary to ensure the uniform feed .
05Cooling Process
This process is mainly used to cool pellets from 80-90ºC to 20-30ºC. The freshly pressed pellets have a relatively high temperature and are soft. They need to be cooled and shaped through a cooler . After cooling, the hardness of the particles increases, making them easier to store and transport
06Packing Process
This process is mainly used to pack pellets into 15-50KG/Bags. Once the pellets are cooled, they are transported to a packing facility, packed and stored in a dry place. Finished wood pellet products are usually packaged in ton bags or small bags to meet the needs of different customers.
Q: What is a Hammer Mill?
A: A Hammer Mill is a machine that pulverizes wood chips, shavings, grains and plant fibers into sawdust.
Q:What is raw material?
A,Stalk, wood chips, nut shell, straw, rice husk, bamboo chips, paper, leaves, waste wood.agriculture waste, wood shavings, sawdust
Q:What is the usage?
A:Hammer mill is widely used in fodder factories, cultivation factories, and organic fertilizer factories, It can be used in producing Chinese medicine, chemical industry and in other areas.
Q: What is your main market?
A: South America, Eastern Europe, Southeast Asia, Africa, Oceania, Eastern Asia
Q: What is your producing time?
A: Producing time depends on that machines you ordered, Usually takes 45 days.
Q: If equipment have some quality problem, how would you deal with?
A: We will responsible for all the quality problems. We will check the machine to get the problem. If need parts, will send them to you.
Q. What is your payment term?
A: T/T 40% down payment, balance to be paid before shipment.
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