Capacity3-4t/H Biomass Rice Husk Straw Sawdust Wood Pellet Production Making Machine

• Customization: Available
• Type: Ring Die Biomass Pellet Machine
• Voltage: 380V/415V/440V
• Model NO.: TYJ860-III-220kw
• Automatic Grade: Automatic
• Controlling Mode: Electric Control Cabinet
• Energy Saving: Energy Saving
• Certification: CE, ISO, SGS
• Warranty: 1 Year Except The Spare Parts
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: All Working Life Service
• Power: 220kw
• Capacity: 3-4ton/Hr
• Weight: 9.3t
• Raw Materials: Agricutural & Wood Waste
• Ideal Moisture: 10-15%
• Pellet Diameter: 4-12mm
• Transmission: Big Gear Transmission
• Wearing Parts: Die and Roller
• Materials of Die and Roller: High Alloy Steel
• Lubrication: Automatic
• Installation: Manual/Video Chat/Engineer Guide
• Optional Voltage: 380V/415V/440V
• Bearing: Hrb Brand
• Material: 304 Stainless Steel
• Spare Part: Ring Die and Roller Group
• Transport Package: Iron Case
• Specification: 2664*1950*2150mm
• Trademark: TONY
• Origin: China
• HS Code: 8479300000
• Production Capacity: 100sets/Month
• Package Size: 266.00cm * 195.00cm * 215.00cm
• Package Gross Weight: 9300.000kg

Product Description

 

TONY Pellet Machine TYJ860-III-220KW With Capacity 3-4Ton/Hour
 

Product Description

TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure. Biomass pellet machine can improve the efficiency of resource utilization, promote the development of circular economy, and have the dual value of economic benefits and ecological protection
TONY pellet machine will your best choice of doing biomass pellet proecessing. TONY pellet machine are solid and strong, their unique design, studied for a long problem free life, continuously evolves in order to be more and more versatile, and tailor made: different models, versions and optional answer to different clients' needs, to all production fields necessities and to requirements of process' automation.

 

Working Principle

TONY Biomass pellet machine converts biomass feedstock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components. Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield

TONY's 220KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:
1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:3-4Ton/Hour
B.Main Machine Power:220KW
C.Type: Vertical Ring Die Type With 2 Layers.

Product Characteristics

1. Efficient energy conversion
Biomass pellet machine can efficiently convert biomass raw materials into solid pellet fuels, which have a higher energy utilization rate than traditional fuels, and the exhaust gas emissions after combustion are more environmentally friendly.
2. Low cost, high production efficiency
The processing process of biomass pellet machine is relatively simple, and only needs to be compressed and dried, which makes the production cost low, while the production efficiency is high, which can save a lot of costs for enterprises and increase economic benefits.
3. Wide range of applications
Biomass pellet fuel can be used in heating, power generation, industrial production and many other fields. In the field of heating, it can replace traditional coal, natural gas and other fuels, reduce environmental pollution and save energy costs. In the field of power generation, biomass pellet machine can convert biomass fuel into electricity, providing reliable energy for urban industrial production and residential life. In addition, biomass pellet fuel can also be used for barbecue, heating and other purposes in family life.
4. Energy saving and environmental protection
The fuel produced by the biomass pellet machine has environmental protection characteristics, and the exhaust gas emissions after combustion are less, which helps to reduce air pollution. At the same time, the biomass pellet machine uses agricultural waste and other biomass raw materials to achieve the recycling of resources, helping to reduce dependence on fossil fuels.
5. Simple structure and convenient operation
The design of biomass pellet machine is reasonable, the manufacturing quality is reliable, and it has the characteristics of simple structure, easy operation, small size, less occupation, labor saving and electricity saving.
6. High wear resistance and long life
The main parts of the biomass pellet machine are specially treated with wear-resistant materials, so it can be continuously pressed and produced with strong durability. For example, the mold is developed by special processing technology of alloy steel, which has a hard and wear-resistant surface and a firm heart, and has a high low temperature impact toughness.
7. Automatic lubrication system
The automatic lubrication system is added to the biomass pellet machine, and the lubricating oil is automatically injected during the working time, which reduces the maintenance frequency and downtime, and improves the operation efficiency of the equipment.

Wide Range Of Application

1.Crop straw: such as wheat straw, straw, corn straw, cotton straw, flax straw, etc.
2.Forestry waste: After trees are harvested and processed, there will be a large part of the material can not be used, these scraps and leftovers are mainly piles, branches, roots, leaves, etc. of various trees, as well as shavings, sawdust, shredded wood, etc.
3.Agricultural waste: Waste from the processing of agricultural products, such as rice husks, EFB/ corncob, peanut husks, bagasse and cottonseed husks.
4.Recyclables in municipal waste: such as waste furniture, construction waste, food residue, kitchen waste, etc.
5.Industrial waste: such as wood chips, pulp waste, etc.
6.Other biomass raw materials: coffee shell, coconut shell, walnut shell and so on.
These raw materials are usually rich in cellulose, hemicellulose and lignin, and can be made into biomass pellets by pressing, drying and other processes, which are used to replace traditional fossil fuels, such as coal and oil, to reduce greenhouse gas emissions and environmental pollution.

Detailed Photos

1.TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2.Compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.
3. Ring die is vertical and double-layer ring die. When pellet machine is working only the lower layer of ring die can press the particles. When reach the lifetime,you can use the other layer.
4. The life of TONY ring die is generally 1000-1500 hours, and service life of ring die is different according to the different raw materials of customers.
5. TONY ring die use alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.
6.TONY can supply you the pellet machine with excellent quality and competitive price.

  

 

Product Parameters

 

TONY Vertical Ring Die Pellet Machine TYJ860-220KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ860-220KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ860-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	9.3T	860MM	2664*1950*2150MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

 

Company Profile

 

FAQ

1.   What are pellets used for?
Pellets are used mainly for heating, animalfeed, and animal bedding.  Many otherapplications may apply.

2. What kind of materials can be pelletized?
Materials such as wood wastes, saw dust,corn cobs/stover/stalks, straw, switch grass,other grasses, distillers grain, paper, etc.Basically, most Biomass materials that can beoround down to sawdust form can be pelletized.

3.Do you ship worldwide?
Yes. We have sent machines to Canada,Europe, Asia, Southeast Asia, Africa, SouthAmerica, lreland and Australia.

4. If I purchase a pellet mill, will you show me how to make pellets?
Yes, we do.  We will instruct you how to use it via video or phone or engineer abroad if you need.