Tony Factory Wholesale Machine for Wood Sawdust Pellets Biomass Straw Pellet Mill

• Customization: Available
• Type: Ring Die Pellet Machine
• Voltage: 380V/400V/415V
• Model NO.: TYJ551-III-132KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO, SGS
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales
• Application: Biomass Fuel Pellets Producing, Power Generation P
• Diameter of Pellet: 6-10mm
• Raw Materials: Wood Chips, Sawdust, Timber, Trunks
• Capacity: 1-2.5ton/Hr
• Usage: Making Biomass Pellets
• Power: 90-132kw
• Transmission: Big Gear
• Ideal Moisture: 10-15%
• Spare Part: Ring Die and Roller Group
• Lubrication: Auotomatic
• Structure: Vertical Ring Die
• Weight: 5.5ton
• Material of Die and Roller: High Alloy Steel
• Bearing: Hrb Brand
• Installation: Manual/Video Chat/Engineer Guide
• Transport Package: Iron Case
• Specification: 2364*1550*1705mm
• Trademark: TONY
• Origin: China
• HS Code: 8479300000
• Production Capacity: 1-2.5t/H
• Package Size: 246.00cm * 165.00cm * 180.00cm
• Package Gross Weight: 5500.000kg

Product Description

 

 

Tony Factory Wholesale Machine for Wood sawdust Pellets Biomass straw pellet millne

TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure. Biomass pellet machine can improve the efficiency of resource utilization, promote the development of circular economy, and have the dual value of economic benefits and ecological protection
TONY Pellet machine mainly focuses on vertical ring die series models (such as TYJ-551/TYJ-760/TYJ-860), which adopts alloy steel press roller and ring die design

The working principle of the 304 Stainless Steel Pellet Machine is mainly to rely on the pressure and friction between the template and the mold to gradually shape the raw materials and finally cut them into pellet products. The specific process is as follows:
1. Feeding:
The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the 304 Stainless Steel Pellet Machine.
2. Extrusion:
The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.
3. Cutting:
After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.
4. Discharging:
The granular products are fed into the discharge port to produce the products of the 304 Stainless Steel Pellet Machine.

TONY's 132KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:
1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:2-2.5Ton/Hour
B.Main Machine Power:132KW
C.Type: Vertical Ring Die Type With 2 Layers.

Wide Range Of Application

Density: The density of raw materials is generally 0.1 - 0.13t/m³, and the particle density after forming is 1.1 - 1.4t/m³. It has a large density and small size, which is convenient for storage and transportation, and greatly improves the combustion performance of biomass.
Elemental composition: 75-85% carbon content, 3-6% ash content, 1-3% moisture content, absolutely no impurities such as coal gangue, stones, etc. that do not heat and consume heat, and do not contain thiophosphate.
Catalyst value: The biomass pellet fuel generates a large amount of heat, with a heat generation of around 3900-4800 kcal/kg. The calorific value of the pellet fuel made from different raw materials varies. For example, larch particles are about 4022 kcal (16829kj/kg), red pine particles are about 3978 kcal (16645kj/kg), wood chip mixed particles are about 3896 kcal (16302kj/kg), and wood chip peanut shell particles are about 3812 kcal (15948kj/kg). 

1.The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.
2. The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.
3. The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower.                              
4.The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine. 

 

5.The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.
6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.
7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.
8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

 

Ring Die
1. Materials:Bearing Steel GCr13,hardness above HRC62.
2. Double-lay die, dual use.Service Time: 1000-1500 hours
3. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm
Roller Group
1.Materials: Bearing Steel GCr13
2.Service:500-600 hours
3.TONY 160KW pellet machine has 2 rollers as a group.
Rollers Shell
1.Materials: Bearing Steel GCr13
2.Service:500-600 hours
3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.
Bearings
1.China HRB Bearings.
2.Genuine Haerbin bearings Longer service life.
3.Larger bearings inside.

About TONY Ring Die Pellet Machine:

1.TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.
2.Compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.
3. Ring die is vertical and double-layer ring die. When pellet machine is working only the lower layer of ring die can press the particles. When reach the lifetime,you can use the other layer.
4. The life of TONY ring die is generally 1000-1500 hours, and service life of ring die is different according to the different raw materials of customers.
5. TONY ring die use alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.
6.TONY can supply you the pellet machine with excellent quality and competitive price.

 

Product Parameters

 

TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Q: What is a pellet mill/pellet machine?

A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.

Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.

Q: What are pellets used for?

A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.

Q: What size does my material need to be, to run through the pellet mill?

A: All materials must be 5mm or less.

Q: What size pellets can I make?

A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 

Q: Do you ship worldwide?

A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.

Q: If I purchase a pellet mill, will you show me how to make pellets?

A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.

Owns a professional team in researching, designing, manufacturing, trading, installing instructing and serving on pelleting equipments.
"TONY" machines with good reputation have been exported to lots of Europe, South America, Southeast Asia countries, and set agents in Brasil ,Canada, Germany, America, South Africa, Australia, India,Vetnam, Malaysia and so on countries.

The advantages of buying equipments in our company are:

1. A full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
2. License for the design, construction, installation, wiring, and other works;
3.  Full certification of equipment;
4. Officially registered trade mark;
5.  Full warranty, post warranty and service;
6. Warranty on all equipment - 13 months;
7. Ratio price-quality-assurance;
8. Vast project experience. we have established and put into operation so many  of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc;
9. Large stock of finished equipment and spare parts;
10. All equipment of our production, equipped with electric motors and gearboxes, that made in big company