About TONY Biomass Wood Pellet Machine:
TONY pellet machine converts biomass feed stock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components. Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield
The ring die of TONY pellet machine is vertical double layer, the upper and lower two layers are dual-use, improve the utilization rate, reduce the cost and improve the efficiency. Automatic timing oil lubrication is safer and more reliable.
TONY Biomass Wood Pellet Machine Advantages:
1. The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.
2. The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.
3. The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower.
4.The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.
5.The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.
6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.
7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.
8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.
| TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model |
Main Parts:
1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW.
2. The rollers automatic lubrication system with galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pip.e
4. Electrical control system for all the above equipment. |
| Brand |
Model |
Main Power |
Lubrication Power |
Dust Power |
Capacity |
Weight |
Ring Die Inner Size |
Machine Size |
| TONY |
TYJ551-III-132 |
132KW+3KW |
0.25KW |
0.95KW |
2-2.5TPH |
5.5T |
560MM |
2364*1550*1705MM |
| TONY Vertical Ring Die Pellet Machine -304Stainless Type Models |
| NO |
Model |
Main Power |
Lubrication Power |
Dust Power |
Capacity |
Weight |
Ring Die Inner Size |
Machine Size |
| 1 |
TYJ551-III-90 |
90KW+3KW |
0.25KW |
0.95KW |
1-1.5TPH |
5.2T |
560MM |
2364*1550*1705MM |
| 2 |
TYJ551-III-110 |
110KW+3KW |
0.25KW |
0.95KW |
1.5-2TPH |
5.3T |
560MM |
2364*1550*1705MM |
| 3 |
TYJ551-III-132 |
132KW+3KW |
0.25KW |
0.95KW |
2-2.5TPH |
5.5T |
560MM |
2364*1550*1705MM |
| 4 |
TYJ760-III-160 |
160KW+4KW |
0.25KW |
0.95KW |
2.5-3TPH |
9T |
760MM |
2464*1750*2150MM |
| 5 |
TYJ760-III-185 |
185KW+4KW |
0.25KW |
0.95KW |
2.8-3.3TPH |
9.2T |
760MM |
2564*1850*2150MM |
| 6 |
TYJ760-III-200 |
200KW+4KW |
0.25KW |
0.95KW |
3-3.5TPH |
9.3T |
760MM |
2564*1850*2150MM |
| 7 |
TYJ850-III-220 |
220KW+4KW |
0.25KW |
0.95KW |
3-4TPH |
11T |
860MM |
2664*1950*2150MM |
| 8 |
TYJ860-III-250 |
250KW+4KW |
0.25KW |
0.95KW |
3.5-4.5TPH |
12T |
860MM |
2864*2150*2150MM |
| 9 |
TYJ860-III-280 |
280KW+4KW |
0.25KW |
0.95KW |
4-5TPH |
13T |
860MM |
2864*2150*2150MM |
Which Raw Materials Can Be Used To Produce Biomass Wood Pellets?
1. Raw materials related to forestry
Sawdust: The sawdust sawn off by band saws in wood processing plants usually has a moisture content of less than 15% and is of uniform size. It is a good raw material for processing pellets and does not require any further treatment. It can be directly added to the biomass pellet machine for use
Wood shavings: Generally produced by furniture factories, they can be classified into large wood shavings and small wood shavings based on their size.
Wood chips: Generally, they are the scraps cut off during furniture processing.
Bark, waste wood, and branches: Bark, waste wood, and branches produced during wood processing and the manufacturing of artificial boards, etc.
Log: Refers to a tree that has just been cut down.
2. Raw materials related to agriculture
Crop straw: Various types of crop straw produced after the harvest of crops, including wheat straw, cotton straw, rice straw, corn straw, etc., can be used as raw materials for biomass pellet machines.
Corn cobs: They are one of the residues of crops and can be used as raw materials for generating energy.
3. Other raw materials
Livestock farm manure and sewage: It contains a large amount of organic matter and is easy to collect.
Other various combustible biomass: such as bamboo, sugarcane, alfalfa, as well as rice husks, peanut shells, efb, coconut shells, etc.
What Is A Complete Wood Pellet Production Line?
1. Crushing process:
The raw material used to make wood pellets must be broken to a small size, and pellet machine users typically use a wood chipper to cut the wood into pieces 2.5 cm (0.98 in) or smaller
2. Fine crushing process:
Using a hammer mill, smaller pieces are crushed and cut into very small particles, reducing the size of the raw material to 5 mm (0.20 in). Some users will choose the pre-treated sawdust and can skip this step.
3. Drying process:
Drying the raw material to the proper moisture content is essential for the manufacture of high quality particles. Before granulation, it is necessary to ensure that the water content of the raw material is about 10%-15%. For a small batch of particles, the raw material can be left in the sun for at least 24 hours to dry naturally; For larger batches, a dryer can be used to dry the raw material to the desired moisture content.
4.Pelleting process:
The most commonly used equipment for granulation is the pellet machine. TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and press roll, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. When pelleting, it is necessary to ensure the uniform feed to prevent the blocking caused by too fast feed.
5. Cooling process:
When the molding particles leave the pellet machine, the particles themselves will be hot and release water vapor, so they must be cooled and dried, which can make them harder.
6. Packaging process:
Once the particles are cooled, they are transported to a packaging facility, packed and stored in a dry place.
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
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