Tony 4-5tph Biomass Wood Sawdust Pellet Processing Line Straw Pellet Line

• Customization: Available
• Type: Pellet Line
• Voltage: 380/415/440V
• Model NO.: 4-5tons/hr Straw Pellet Line
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO, SGS
• Warranty: 1 Year Except Spare Parts
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales
• Capacity: 4-5ton/Hr
• Power: 590kw
• Pellets Diameter: 6-10mm
• Weight: 60ton
• Suitable Materials: Wood, Sawdust, Rice Husk, Biomass Waste and So on
• Lubrication System: Automatic
• Power Consumption: 75%
• Spare Parts: Ring Die and Roller Group
• Transmission: Big Gear
• Pellet Mill Type: Ring Die Pellet Mill
• Application: Making Biomass Pellet
• Engine: Electric Motor
• Bearing: Hrb Brand
• Installation: Manual/Video Chat/Engineer Guide
• Material of Die and Roller: High Alloy Steel
• Transport Package: Container
• Specification: 4000*1825*2700mm
• Trademark: TONY
• Origin: China
• HS Code: 8479300000
• Production Capacity: 500unit/Year
• Package Size: 350.00cm * 290.00cm * 260.00cm
• Package Gross Weight: 14000.000kg

Product Description

Energy Saving 4-5tph Biomass Wood Sawdust Pellet Processing Line

Introduction and application of  biomass energy straw pellet line
A complete pellet line's capacity is from smaller 500kg/h to bigger 30ton/h.
Until now hundreds of pellet production lines are installed in China and abroad, such as France, Bulgaria, Romania, Hungary, Argentina, Belarus, Japan, Korea, India, Indonesia, Vietnam, Malaysia, Thailand, Laos, ect . Greatly welcome to visit our factory.

Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree),
bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass,
bagrass, palm fiber, waste paper, non-physical material
Size:2-4mm (All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture: Generally, 10-15% is best for producing good quality wood pellet

Diagram picture explanation for wood pellet line

The  biomass energy pellet line mainly processes includes:  
 Crushing-Grinding-drying - pelleting - cooling - packing

Step	Product name	Technical Parameter	Main machines for choosing
1	Raw material	*If you need to bare a tree of its bark, from 2 step; *If logs or other large size materials, from 3 step, be splited into wood chips *If small pieces, directly from 5 to reduce the size suitable for pelleting	/
2	Barking process	For making high quality pellets(optional)	Debarker machine
3	Crushing process	Raw materials (size: thickness >10mm and L * W >50 * 50mm), are crushed or shreddered into chips or small size.	1.Log splitter 2.Sawdust Chipper 3. Drum Chipper 4.Mobile Branches Grinder 5.Chaffer Cutter 6.Palm Fiber Making Machine
4	Dryer  (with hot stove)	Rotary Dryer includes Stove and Main Rotary Dryer, which can reduce the moisture from 50% to 10%. Our stove is fueled by coal and biomass fuel, saving electrical energy largely. (client can build the hot stove by self, and we provide its drawing) The moisture content of raw materials must be controlled :10%-15%.	1.Rotary Drum Dryer 2. Air Flow Dryer
5	Grinding process	The chips or small size raw material are ground by hammer mill to particle size less than 5mm suitable for pelleting.	1.High efficiency Hammer mills 2.Multifunctional hammer mills 3.Wood Crusher 4.Straw Hammer Mill 5.Straw Rotary Chopper
6	Pelleting process	Pellet mill machine is the most important equipment : Press raw material into pellet.	1.TYJ series Ring Die pellet mills 2.Skj series Flat Die pellet Milll
7	Cooler Separator	Complete closed structure, stainless sieve,  low noise and stable operating	Cooler Separator
8	Transport modules between the components	Elevating Conveyor,  belt conveyor,  screw conveyer
9	Pulsed dust  collector	collecting dust, clean the pellet.	Pulsed dust  collector
10	Packing Machine	In this process, we suggest our Semi-Auto Packing Machine to you. The weighting scope of this machine is 15kg-50kg  per bag.	1.Ton Packing Machine 2.Automatic Packing Machine 3.wood Shavings Bales

1.Crushing Process:
TPX series rotary cutter is mainly used for grinding crop stalks,sorghum,wheat straw,peanut seeding,sweet potato vine, tobacco stem, cotton stalk, corn stalk, herbage, seaweed and tree branches in bales and heaps. 

2.Grinding Process:
After the raw materials are crushed into smaller chips, then use our multifuctional hammer mill to grind them into sawdust.

3.Drying Process:

The best moisture content to pelletizing is about 10-15%. Our Rotary Dryer is made up of Stove and Main Rotary Dryer, which can realize to reduce the moisture from 50% to 10%. Our stove is fueled by coal, which can save electricity consumption largely.

4. Pelleting Process:

Wood Pellet Mill is the most important equipment, which have the following features:
a. Perfect Turn-Key Project;
b. 24 hours continuous running;
c. Stable and Durable Equipment Function;
d. Competitive Price with Good Quality;
e. Lower Energy Consumption and Less Manpower;

5. Cooling Process:
After the pelletizing process, the temperature of the wood pellet is about 60-80 degree, and the moisture content of the wood pellet is about 14%, so we need use Cooler to reduce about 3-4% moisture, such this the wood pellet is easy to store.

But considering the feedback from some foreign clients, the local climate is very humidity; they hope to cool the wood pellet with moisture 7-8%. In order to satisfy the different need from different clients, we develop one kind of new Stabilizer Combined Cooler.

6. Packing Process:

After cooling, the wood pellet will not directly enter into the fuel process, avoiding the wood pellet affected with damp. The packing process is necessary. In this process, we assemble our domestic Semi-Auto Packing Machine to you.

Customer Case

TONY  is an integrated enterprise specializing in development, production and sales, which is a professional pelleting equipment manufacturer for many years. Located in Zhangqiu,Jinan,North China, we enjoy convenient water, land, railway and air transportation.

We are a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill(flat die low temperature pellet mill, vertical ring die pellet ,),feed pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.