About TONY Straw Rotary Cutter:
TPX series straw rotary cutter is mainly used for grinding crop stalks, wheat straw, peanut seeding, sweet potato vine, tobacco stem, cotton stalk, corn stalk, herbage, seaweed and tree branches in bales and heaps.
TPX series rotary cutter is composed of machine frame, rotary cutting device, feeding device and overload protection device. The structure is reasonable and concise using steel forging and cast steel welding technology, durable and convenient for moving. The feeding device adopts 40Cr material sprocket chain driven rotation, with long service life, low damage rate, large torque, high efficiency and uniform performance. Sharp rotary cutting blades and diversified blade matching guarantee the high crushing efficiency.
It can handle various straw bale and branches of different diameters and lengths, suitable for a wide range of moisture content. Four-layer structure, convenient disassembling and transportation.
TONY Straw Rotary Cutter Working Principle:
When the machine is working, the material in bundles and bundles is sent to the rotary cutting machine by the feeding device such as the grab car or the conveyor belt, and the straw is chopped under the interaction of the high-speed rotating moving knife and the fixed knife. The rotor operates at high speed, using the gap between the moving knife and the fixed knife to cut off the material, and then the finished material is spun out by centrifugal force
Power system: motor or engine
Transmission device: belt, chain, gear or coupling, etc
Feeding system: hopper, feeding mechanism
Rotary cutting system: the main shaft, rotor, blade (divided into moving knife and fixed knife)
Screening system: screen, discharge port
Overload protection device: safety clutch, shear pin or overload protection relay
Frame and shell: support structure of the rotary cutting machine
TONY Straw Rotary Cutter Advantages:
1. Advantages of feeding and storage
The rotating disc can store a large amount of materials and achieve intermittent feeding.
2. Good crushing performance
Some rotating discs are equipped with damping plates inside, which can grip the hay bales and rotate them, resulting in better crushing effect.
3. High crushing efficiency
The crushing strength is high, and it can effectively crush various hay bales and branches of different sizes, lengths, and moisture contents. The rotating cutting rotor has sharp blades, diverse blade pairs, high breaking rate, and high crushing efficiency.
4. Labor saving
Bundling and crushing can save human resources, reduce labor intensity, and improve working conditions.
5. Reasonable design
The machine is simple and reasonable, has a long service life and is not prone to damage, has high efficiency and large torque, and works uniformly. The body has four layers, which is convenient for disassembly, transportation, and installation.
6. Wide range of applications
Both fresh materials and dry materials can be directly crushed. The output can be adjusted according to the user's requirements.
|
Model |
Power (KW) |
Capacity(T) |
Blade (Piece) |
Hammers (Slice) |
Size (MM) |
Weight (T) |
Remarks |
|
TPX2000 |
55-90 |
1-5 |
2 |
24 |
2000*2000*2000 |
4 |
Binding is less than 1800 |
|
TPX2500 |
55-110 |
1-7 |
2 |
24 |
2500*2500*2200 |
5 |
Binding is less than 2200 |
|
TPX3000 |
90-160 |
6-12 |
2 |
24 |
3000*3000*2500 |
6 |
Binding is less than 2500 |
Which Raw Materials Can A Straw Rotary Cutter Crush?
Crop straw
Corn stalks: They are common processable raw materials and have a large output in agricultural production. The straw rotary cutter can crush it and use it to make feed, biomass fuel, etc.
Straw: Round or square bundles of straw can be cut and crushed at one time, and can be processed into 3-5 cm crumpled strands. Both dry and wet straw can be used.
Wheat straw: It can also be crushed by a straw rotary cutter and can be used to make feed or as raw material for biomass energy.
Peanut seedlings: A by-product of peanut harvest, which can be crushed by a straw rotary cutter and used as a high-quality feed source.
Sweet potato seedlings: They can be effectively crushed and used in the production of animal feed.
Cotton stalks: Cotton stalks are also one of the processing objects of straw rotary cutters and can be applied in industries such as biomass energy.
Reeds: They can be crushed and processed and have application value in some specific industries.
Other plants
Seaweed: Some straw rotary cutters can crush seaweed.
All kinds of branches: It can handle branches with a diameter of less than 5CM. There are relatively few restrictions on the diameter, length, and moisture content of the branches, and the baling breaking rate is high.
Grape branches: They can undergo one-time crushing processing.
Cigarette rods: They can be crushed and processed by straw rotary cutters
What Is A Complete Straw Pellet Production Line?
The processing procedure of straw pellets is a complex one, involving multiple steps to ensure the quality of the final product. The following is the main process based on straw pellet processing:
First, it is necessary to select appropriate raw materials, such as corn stalks, cotton stalks and other agricultural waste. These raw materials need to undergo preliminary treatment, including removing impurities and cutting them into sizes suitable for further processing.
1.Grinding process:
The collected straw is crushed, a process usually accomplished by a rotary cutter, which can cut bundles of straw and various fibrous rod-shaped materials (such as bamboo, thatch, corn stalks, etc.) into smaller pieces
2. Fine crushing process
This process is usually accomplished by using a effective hammer mill to achieve a certain fineness. It can finely crush straw pieces into straw dust.
3. Drying process
The crushed materials may contain a relatively high moisture content, which will affect the subsequent granulation effect. Therefore, before granulation, the materials need to be dried to control their moisture content within a certain range (generally within 15%). Drying methods include mechanical drying or natural drying, among which rotary drum dryers are widely adopted due to their high efficiency.
4. Pelleting process
This is the core part of the entire process. The materials that have undergone drying treatment will be sent into the straw pellet machine. Under high temperature and high pressure conditions, they will form dense granular fuel or feed through the action of the pressure roller and the mold.
5. Cooling process
The pellets just coming out of the granulator have a relatively high temperature and need to be cooled before packaging and storage. Cooling can be carried out either through natural cooling or by using specialized cooling equipment, such as the TONY galvanized pellets cooler.
6. Packaging process
The last step is to weigh and package the cooled pellet fuel or feed in accordance with the prescribed standards for convenient transportation and sale.
The above is an overview of the basic process of straw pellet processing. It is worth noting that in the actual operation process, safety regulations should also be paid attention to, and relevant equipment should be maintained and serviced regularly to ensure production efficiency and product quality. For example, before starting the machine, make sure there is a small amount of material left inside to avoid idling. After the work is completed, the bolts of the pressure roller and other components should also be loosened in a timely manner
1. What is a Straw Cutter?
TONY Straw Cutter is a kind of equipment to cut crop waste such as straw, and the crops can be turned into treasure after chopping, which is widely used
2. Which materials can be used for Straw Cutter?
Crop straw, wheat straw, peanut seedlings, sweet potato vine, tobacco stem, cotton stem,corn stem, grass, seaweed, branches, etc. can be crushed in bundles or piles.
3. Where can the Straw Cutter be used?
It can be used in the farm to chop waste into organic fertilizer, improve the soil nutrients, and can also be used in the biomass pellet plant to do the crushing section in the pellet processing process
4. What is the output of the rotary cutter?
The output of TONY Straw Cutter varies from 1 ton to 12 tons per hour, it has three different models, different models, different production, you can choose according to the capacity you need
5. If you purchase your equipment, will you guide the installation?
Of course, we will phone, video, on-site help you solve the installation problems, you do not have to worry
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