China Supplier Sawdust Pellet Mill Machine Wood Pellet Production Machine

• Customization: Available
• Type: Ring Die Type
• Voltage: 380/415/440V
• Model NO.: TYJ551-III
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO, SGS
• Warranty: 1 Year Except Spare Parts
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales
• Capacity: 2-2.5ton/Hr
• Power: 132kw
• Weight: 5.5tons
• Pellet Diameter: 6-10mm
• Transmission Type: Big Gear
• Raw Materials: Wood Chips, Sawdust, Timber, Trunks .Ets Wood Wast
• Spare Part: Ring Die and Roller Group
• Roller Qty: 2PCS
• Lubrication System: Automatic
• Material Moisture: 10-15%
• Application: Making Biomass Pellets
• Bearing: Hrb Brand
• Material of Die and Roller: High Alloy Steel
• Installation: Manual/Video Chat/Engineer Guide
• Transport Package: Iron Case
• Specification: 2100*1300*2000mm
• Trademark: TONY
• Origin: Shandong, China
• HS Code: 8479300000
• Production Capacity: 500set/Year
• Package Size: 2250.00cm * 1400.00cm * 2150.00cm
• Package Gross Weight: 5900.000kg

Product Description

China Supplier  Sawdust Pellet Mill Machine Wood Pellet Production Machine

 

Product Description

Tony wood biomass wood pellet mill machine is mainly used for medium and big process plant. Wood pellet mill machine is a new generation of energy-saving green power products, researched and developed by our researcher newly. Wood pellet mill machine is mainly used to compress crushed wood, corn straw, plant waste, bamboo powder, grass, straw, rice husk etc. into pellets. Machines adopt bipolar speed adjusting, and have the characteristics of low power consumption, reasonable structure, economic and durable.

Advantages Of TONY Vertical Ring Die Pellet Machine
1.Higher Capacity 1.5-2Ton/Hour with 55kw while other suppliers' 1-1.5Ton/Hour with 90kw.
2.Vertical die,feeding vertically,no arching of raw materials,easy for heating dissipation. Die fixed,rollers rotating,materials centrifugal,evenly distributed around.
3.Firstly installed vertical motor and high precision triple geared drive transmission. Gears adopt the best anti-fatigue and wear-resistant materials for heavy machinery. 
4.Bearings of transmission are high-precision silent bearings , imported oil seals are heat and wear resistant fluorine rubber oil seals.
5.Spindle is made of structural alloy steel from Germany. Trough precisely processes of water forging, rough turning, heat treatment and CNC machining center.
6.Die and rollers use high grade nickel stainless steel material. Dies are precisely processed by Germany's four-axis deep hole gun drill and carburizing of Japan's continuous quenching furnace or American Ipsen vacuum quenching furnace. Inner holes have the features of high smoothness, small resistance, equal distribution and high accuracy. Four rollers as a group can increase the stressed area and reduce the pressure with die, thus prolong working life of die and rollers and ensure the high yield and efficiency.     
7.Self-lubrication system :A. Spindle automatic lubrication system. B. Roller automatic lubrication system:it can keep the pellet machine in maintenance for 24 hours.

Product Parameters

Technical Datas of Biomass Wood Pellet Machine

Model	Power(KW)	Capacity(T)	Weight(T)	Size(mm)
TYJ551-III	90	1.5	5.5	2100*1300*2000
TYJ551-III	110	1.5-2	5.8	2100*1300*2000
TYJ551-III	132	2-2.5	6	2250*1400*2150
TYJ760-III	160	2.5-3	9	2500*1600*2400
TYJ860-III	220	3-4	13.5	2700*1700*2500

Main Shaft, Bearing, Electric control box and auto-lubricate system. 

Rollers	Be made of alloy steel and stainless steel. service time:2000-2500 hours.
Ring Die	Double layers with longer service time: 2500-3000 hours; Be made of alloy steel and stainless steel with professional heat treatment thch.
Main Shaft	Be forged three times by traditional handcraft to reach best toughness and hardness, not easy to broken.
Vertical motor	working vertically; Mounting hole is centered with shaft and equally distributed, offering more power and working stability for the pellet machine.
Driving method	Driving by big gear.
Working method	pressing from the inside to outside, centrifugal force with eatrusion
Automatic lubrication	To lubricate aotumatically the main shaft and rollers.

Double-layers Ring Die

All kinds of pellet machine only have 1 die(ring die).
Material: alloy, stainless steel
Life time: 3000-4000hours
1.The professional heat treatment processing technology can make its hardness above HRC62.
2.Vertical Ring die, feeding vertically.
3.Double-lay die, dual use. When one side is damaged, turn over and use the other side.
4.The compression ratio can be custom made

Rollers

1.Number of rollers:2 pieces
2.Die fixed, rollers running, materials centrifugal and evenly distributed around.
3.Structure:roller shell and bearing
4.Working life of rollers:1500-2000 hours

Spindle

1.Our main shaft is forged.
2.no air insde the main shaft while being forged
3.hard to be broken while high-speed running

Requirements for raw materials of wood biomass pellet mill machine
Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree), bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass, bagrass, palm fiber, waste paper, non-physical material

Size: Less than 5mm (All the raw materials must be crushed into sawdust before going to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture:Generally, 10-15% is best for producing good quality wood pellet.

Installation Instructions

How to make pellet:  
wood log is the most common raw material for making wood pellets.
So, how to design a suitable wood pellet production line with wood log as raw material?
First, a drum wood chipper is used to chip wood log into small size wood chips with 2.5-3.5cm.
After that, hammer mill/wood crusher is used to grind wood chips into sawdust (6-12mm).
Sometimes, a dryer is need ,as usually the MC of wood log is always about 30-50%,Under this condition, a dryer is need.
Then, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.

Customer Case

Packaging & Shipping

Tony Main Products and More Information about Pelletizing Process

1.The SKJ Series flat die pellet mill with the volume 100kg per hour to 4 ton per hour.
3.The SKJD Series Pellet Mill with Diesel Engine with the volume 100kg per hour to 400kg per hour.
4.The SKJT Series Pellet Mill with Tractor Engine with the volume 80kg per hour to 400kg per hour.
5.Hammer Mill
6.Wood crusher
7.Wood chipper
8.Drum dryer
9.Packing machine
10.Complete Pellet line from the volume 0.5 - 60 t/h .

The advantages of buying equipments in our company are:

1. a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
2. license for the design, construction, installation, wiring, and other works;
3.  full certification of equipment;
4. officially registered trade mark;
5.  full warranty, post warranty and service;
6. warranty on all equipment - 13 months;
7. ratio price-quality-assurance;
8. vast project experience. we have established and put into operation so many  of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc;
9. large stock of finished equipment and spare parts;
10. all equipment of our production, equipped with electric motors and gearboxes, that made in big compan

TONY Workshop and Warehouse

Certifications

Questions asked Frequently

Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
TONY Customer All Over The World

If you are interested in our wood pellet production machine,please send us inquiry freely.

Before quotation we need to know:

1. What's the capacity you plan to produce?
2. What's the raw material?
3. What's the size of the raw material?
4. What's the moisture content of your raw materials?
5. What's the final pellet size do you want?