Multiple Model Options Tony Sawdust Leaves Pellet Machine Corn Stalk Pellet Mill

• Customization: Available
• Type: Vertical Ring Die
• Voltage: 460/415/380/220V
• Model NO.: TYJ551-III-110KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales Service
• Model: Tyj551-III-110
• Main Power: 110kw+3kw
• Lubrication Power: 0.25kw
• Dust Power: 0.95kw
• Capacity: 1.5-2tph
• Weight: 5.3t
• Ring Die Inner Size: 560mm
• Machine Size: 2364*1550*1705mm
• Material: 304 Stainless Steel
• Spare Parts: Ring Die and Roller Group
• Lubrication System: Automatic
• Bearing: Hrb Brand
• Raw Materials: Wood Chips, Sawdust, Timber, Straw,Grass,Efb
• Material Moisture: 10-15%
• Feature: Make Biomass Fuel or Feed
• Transport Package: Iron Case
• Specification: 2364*1550*1705mm
• Trademark: Tony
• Origin: China
• HS Code: 8479300000
• Production Capacity: 100sets/Month
• Package Size: 236.00cm * 155.00cm * 170.00cm
• Package Gross Weight: 5300.000kg

Product Description

 

TONY Pellet Machine TYJ551-III-110KW

Biomass pellet machine is a kind of biomass energy pretreatment equipment
TONY Pellet Machine mainly focuses on vertical ring die series models (such as TYJ-551/TYJ-760/TYJ-860), which adopts alloy steel press roller and ring die design, and is suitable for compression molding of wood chips, straw, rice husks, efb, sugar cane residue, leaves and other biomass raw materials.
Product advantages include: increase the pressure wheel design to enhance bearing bearing capacity and reduce heat conduction, extend service life; Multi-pressure wheel uniform structure to improve production efficiency; Modular mold support round rod, particle and other forms of switching. In addition, the gearbox is equipped with an automatic lubrication system to ensure stable operation.

Wide Range Of Application

The raw materials used to make biomass particles are widely sourced, and the following are the common categories:
Agricultural Waste:	Including straw from crops such as wheat, corn, and rice, as well as the fruit shells of various crops such as rice husks, peanut husks, melon seed husks, hazelnut husks, walnut husks, cottonseed husks, etc.
Forestry Waste:	Such as wood chips, sawdust generated during wood processing, as well as branches, bark, waste wooden furniture and building materials.
Food Processing Waste:	Such as coffee grounds, tea residue, rice bran, bran, etc.
Herbs:	Such as sorghum stalks, sunflower stalks, etc., as well as energy crops specially grown such as alfalfa and mitogra, as well as other common herb fibers.
Animal Feces &Waste Materials:	Such as cow manure, chicken manure, etc., but they usually need to be mixed with other raw materials to increase calorific value and reduce odor
Urban Greening Pruning Objects:	Branches, leaves, etc. pruned from the garden.

Civilian Fields	Home heating: It can be used in biomass boilers or biomass stoves, such as biomass pellet heating stoves used in some Nordic countries, with high thermal efficiency.
	Domestic hot water supply: Installing a biomass pellet hot water boiler can provide domestic hot water for homes or small commercial places, and the operating cost may be more advantageous than traditional fuel or gas water heaters.
Industrial Field	Power generation field:Compared with traditional thermal power generation in biomass power plants, biomass pellet fuel can reduce greenhouse gas emissions and achieve sustainable energy development.
	Industrial boiler heating: Food processing plants, paper mills and other factories can provide steam or hot water for the production process, reducing their dependence on traditional fossil fuels.
Agricultural Field	As animal feed: specially processed biomass pellets can be used as feed for ruminants. For example, after making corn stalks, wheat straw, etc. into pellets, the nutrients are easy to preserve, good palatability, and less waste of animal feeding.
Other Fields	Barbecue fuel: used for outdoor barbecue, burning evenly heats, making the food evenly heated, the grilled food is more delicious, and the combustion is clean and free of harmful gases and pollutants.
	Pet bedding: It has the advantages of strong water absorption, good breathability, and no odor. It can provide pets with a comfortable resting environment, relatively low price and low cost of use.

Working Principle

(1)Feeding principle: mold upward, vertical feed to the granulation chamber, so that the material directly in place
(2)Material distribution principle: The mold is stationary, the press roll is rotating, and the material is naturally evenly distributed on the inner surface of the ring mold under the action of centrifugal force and with the help of the rebound action of the two-layer high surround mold.
(3)Forming principle: Taking TONY wood pellet machine as an example, the extrusion pressure and die friction interaction principle between the ring die and roller group are used to make the material get formed. The processing process of the material does not need to add any additives and binders, wood material has the characteristics of softening, when the temperature reaches a certain value, softening, bonding strength is enhanced, under the action of pressure, the fiber molecular group dislocation, deformation, extension, and the adjacent internal biomass particles are recombined and pressed
 

Product Characteristics

1.The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.
2.The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.
3. The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower. 
4.The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.
5.The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.
6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.
7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.
8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

Main Parts

Electric control cabinet
1.Control function:
Individual control and linkage control of various parts of the pellet machine host to ensure efficient and stable production.
2.Protection function:
With a variety of protection functions, can effectively protect the safety of equipment and operators, reduce the maintenance costs.
3.Parameter setting and adjustment:
Adjust the operating parameters of the pellet machine according to different production needs , improve  production efficiency.
4.Fault diagnosis and alarm:
Quickly determine the type and location of the fault, and send an alarm signal  to reduce downtime.

New cyclone and dust bag 
1.Protection equipment:
effectively reduce the erosion of dust on the pellet machine, protect the key components of the equipment, such as press rolls, molds, etc., reduce the maintenance cost and downtime of the equipment.
2.Improve the working environment:
reduce the dust pollution in the workshop, but also reduce the accumulation of dust in the workshop.
3.Improve product quality:
Avoid mixing these impurities into biomass pellet products, thereby improving the purity and quality of the particles

 

Motors
1.Good electrical conductivity:
Pure copper core motor can reduce energy consumption and save production costs.
2.Excellent thermal conductivity:
prevent the motor from overheating, and reduce the incidence of failure caused by overheating.
3.Strong corrosion resistance:
there is a certain humidity, dust or other corrosive substances, can also better resist corrosion, maintain good performance.

Automatic lubrication system
Improve the lubrication effect:
According to the actual operation of the pellet machine, regularly and quantitatively provide lubricating oil for each lubrication point
Reduce labor costs:
No need to manually perform frequent refueling operations
Improve production efficiency:
Ensure the stable operation of the pellet machine and reduce the equipment downtime caused by lubrication problems
Enhance the reliability of the equipment:
Through the real-time monitoring , the problems in the lubrication system can be found and solved in time

Optional Configuration

Screw Conveyor	Galvanized Belt Conveyor
Transport the  sawdust to the pellet machine
1.The spiral blade pushes the material along the material groove to move axially to achieve material transmission. 2.Sealed transmission	1.Rely on the friction between the belt and the roller to make the belt move, thereby driving the material on the belt to transfer 2.Galvanized material, corrosion-resistant and long service life

Main spare parts

Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ551-110KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-110KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Detailed Photos

The gear box adopts Zhejiang HUIXIN brand TONY custom model to increase the heavy duty. The gear box is engraved with Zhejiang HUIXIN brand and TONY custom LOGO. Compared with the ordinary HUIXIN model, the internal gear is enlarged and thickened, and the gear shaft is strengthened and thickened, which is more durable and stable.	The rotary support is installed under the discharge housing to avoid the traditional rotation support is easy to be corroded by steam at the top, the internal steel ball is easy to rust corrosion short comings

The feed port, discharge shell, dust collection cover, lifting knife and internal cutting knife of the pellet machine are made of 304 stainless steel to avoid steam corrosion and rust during the formation of pellets and increase the durability of the equipment.	304 stainless steel dust cover, steam resistance, corrosion resistance is stronger, and in this way, it is hard to be damaged	The upper discharge shells made of 304 stainless steel, which avoids the short comings of poor compression resistance and easy cracking caused by welding.     arc profile appearance, to avoid operator injury, and arc profile tensile strength is stronger, not easy to damage
The gear reducer is installed under the discharge housing, the power is stronger, and the gear reducer is not easy to damage.  And adopt the Zhejiang HUIXIN brand hard tooth surface reducer, which is a brand of gear box, the torque resistance is stronger, and the rotation power is more sufficient.	The internal lifting knife is made of thickened stainless steel, which can effectively avoid high temperature and steam corrosion, increase the durability of the lifting knife, and the lifting effort is better, so that the raw materials inside the pellet machine are not easy to cover and pile	Adjustable internal pellets cutter, can be adjusted according to customer needs to adjust the length of the cutter in order to adjust the length of the discharge pellets, simple and convenient adjustmen

 

Customer Case

Our Advantages

Questions asked Frequently

Q: What is a pellet mill/pellet machine?A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?A: All materials must be 5mm or less.
Q: What size pellets can I make?A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.