TONY Pellet Machine TYJ551-III-90KW With Capacity 1-1.5Ton/Hour
TONY 304 Stainless Steel Pellet Machine is a kind of biomass energy pretreatment equipment. It mainly uses agricultural and forestry processing waste such as wood chips, straw, rice husk, bark and other biomass as raw materials, and solidifies it into high-density pellet fuel through pretreatment and processing. It has advantages of good stability and low noise.The ring die has a long service life and the discharge is smooth.
The fuel pellets produced by the 304 Stainless Steel Pellet Machine can replace coal and gas, and are widely used in biomass power generation, boiler plants and other places.
Working Principle
Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the 304 Stainless Steel Pellet Machine.
Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.
Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.
Discharging: The granular products are fed into the discharge port to produce the products of the 304 Stainless Steel Pellet Machine.
Why Make Biomass Pellet Fuel
Reduce greenhouse gas and pollutant emissions:
Near-zero carbon dioxide emissions can be achieved. The sulfur content and nitrogen content of biomass particles are extremely low, and the pollutants such as sulfur dioxide and nitrogen oxides generated during combustion are far less than that of traditional fossil fuels
Low raw material cost and efficient use of resources:
Raw material sources are wide and low cost, can be agricultural waste (such as crop straw), forestry waste (such as branches, wood chips), urban garden waste, fruit shells, bagasse and other organic waste for effective use.
Energy density:
After the compression molding of biomass raw materials, the volume is greatly reduced, the energy density is significantly increased, which is convenient for storage and transportation, and reduces the storage space and transportation costs
High combustion efficiency:
It is easier to mix with air in the combustion process, making the combustion more full
Comprehensive cost reduction:
The combined cost may be lower than some conventional fossil fuels when generating the same amount of heat
Wide Range Of Application
| The raw materials used to make biomass particles are widely sourced, and the following are the common categories: |
| Agricultural Waste: |
Including straw from crops such as wheat, corn, and rice, as well as the fruit shells of various crops such as rice husks, peanut husks, melon seed husks, hazelnut husks, walnut husks, cottonseed husks, etc. |
| Forestry Waste: |
Such as wood chips, sawdust generated during wood processing, as well as branches, bark, waste wooden furniture and building materials. |
| Food Processing Waste: |
Such as coffee grounds, tea residue, rice bran, bran, etc. |
| Herbs: |
Such as sorghum stalks, sunflower stalks, etc., as well as energy crops specially grown such as alfalfa and mitogra, as well as other common herb fibers. |
| Animal Feces &Waste Materials: |
Such as cow manure, chicken manure, etc., but they usually need to be mixed with other raw materials to increase calorific value and reduce odor |
| Urban Greening Pruning Objects: |
Branches, leaves, etc. pruned from the garden. |
| Civilian Fields |
Home heating: It can be used in biomass boilers or biomass stoves, such as biomass pellet heating stoves used in some Nordic countries, with high thermal efficiency. |
| Domestic hot water supply: Installing a biomass pellet hot water boiler can provide domestic hot water for homes or small commercial places, and the operating cost may be more advantageous than traditional fuel or gas water heaters. |
Industrial Field
|
Power generation field:Compared with traditional thermal power generation in biomass power plants, biomass pellet fuel can reduce greenhouse gas emissions and achieve sustainable energy development. |
| Industrial boiler heating: Food processing plants, paper mills and other factories can provide steam or hot water for the production process, reducing their dependence on traditional fossil fuels. |
Agricultural Field
|
As animal feed: specially processed biomass pellets can be used as feed for ruminants. For example, after making corn stalks, wheat straw, etc. into pellets, the nutrients are easy to preserve, good palatability, and less waste of animal feeding. |
Other Fields
|
Barbecue fuel: used for outdoor barbecue, burning evenly heats, making the food evenly heated, the grilled food is more delicious, and the combustion is clean and free of harmful gases and pollutants. |
| Pet bedding: It has the advantages of strong water absorption, good breathability, and no odor. It can provide pets with a comfortable resting environment, relatively low price and low cost of use. |
Product Parameters
| TONY Vertical Ring Die Pellet Machine TYJ551-90KW -304Stainless Type Model |
Main Parts:
1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-90KW.
2. The rollers automatic lubrication system with galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pip.e
4. Electrical control system for all the above equipment. |
| Brand |
Model |
Main Power |
Lubrication Power |
Dust Power |
Capacity |
Weight |
Ring Die Inner Size |
Machine Size |
| TONY |
TYJ551-III-90 |
90KW+3KW |
0.25KW |
0.95KW |
1-1.5TPH |
5.2T |
560MM |
2364*1550*1705MM |
| TONY Vertical Ring Die Pellet Machine -304Stainless Type Models |
| NO |
Model |
Main Power |
Lubrication Power |
Dust Power |
Capacity |
Weight |
Ring Die Inner Size |
Machine Size |
| 1 |
TYJ551-III-90 |
90KW+3KW |
0.25KW |
0.95KW |
1-1.5TPH |
5.2T |
560MM |
2364*1550*1705MM |
| 2 |
TYJ551-III-110 |
110KW+3KW |
0.25KW |
0.95KW |
1.5-2TPH |
5.3T |
560MM |
2364*1550*1705MM |
| 3 |
TYJ551-III-132 |
132KW+3KW |
0.25KW |
0.95KW |
2-2.5TPH |
5.5T |
560MM |
2364*1550*1705MM |
| 4 |
TYJ760-III-160 |
160KW+4KW |
0.25KW |
0.95KW |
2.5-3TPH |
9T |
760MM |
2464*1750*2150MM |
| 5 |
TYJ760-III-185 |
185KW+4KW |
0.25KW |
0.95KW |
2.8-3.3TPH |
9.2T |
760MM |
2564*1850*2150MM |
| 6 |
TYJ760-III-200 |
200KW+4KW |
0.25KW |
0.95KW |
3-3.5TPH |
9.3T |
760MM |
2564*1850*2150MM |
| 7 |
TYJ850-III-220 |
220KW+4KW |
0.25KW |
0.95KW |
3-4TPH |
11T |
860MM |
2664*1950*2150MM |
| 8 |
TYJ860-III-250 |
250KW+4KW |
0.25KW |
0.95KW |
3.5-4.5TPH |
12T |
860MM |
2864*2150*2150MM |
| 9 |
TYJ860-III-280 |
280KW+4KW |
0.25KW |
0.95KW |
4-5TPH |
13T |
860MM |
2864*2150*2150MM |
Product Characteristics
1. Efficient energy conversion
Biomass pellet machine can efficiently convert biomass raw materials into solid pellet fuels, which have a higher energy utilization rate than traditional fuels, and the exhaust gas emissions after combustion are more environmentally friendly.
2. Low cost, high production efficiency
The processing process of biomass pellet machine is relatively simple, and only needs to be compressed and dried, which makes the production cost low, while the production efficiency is high, which can save a lot of costs for enterprises and increase economic benefits.
3. Wide range of applications
Biomass pellet fuel can be used in heating, power generation, industrial production and many other fields. In the field of heating, it can replace traditional coal, natural gas and other fuels, reduce environmental pollution and save energy costs. In the field of power generation, biomass pellet machine can convert biomass fuel into electricity, providing reliable energy for urban industrial production and residential life. In addition, biomass pellet fuel can also be used for barbecue, heating and other purposes in family life.
4. Energy saving and environmental protection
The fuel produced by the biomass pellet machine has environmental protection characteristics, and the exhaust gas emissions after combustion are less, which helps to reduce air pollution. At the same time, the biomass pellet machine uses agricultural waste and other biomass raw materials to achieve the recycling of resources, helping to reduce dependence on fossil fuels.
5. Simple structure and convenient operation
The design of biomass pellet machine is reasonable, the manufacturing quality is reliable, and it has the characteristics of simple structure, easy operation, small size, less occupation, labor saving and electricity saving.
6. High wear resistance and long life
The main parts of the biomass pellet machine are specially treated with wear-resistant materials, so it can be continuously pressed and produced with strong durability. For example, the mold is developed by special processing technology of alloy steel, which has a hard and wear-resistant surface and a firm heart, and has a high low temperature impact toughness.
7. Automatic lubrication system
The automatic lubrication system is added to the biomass pellet machine, and the lubricating oil is automatically injected during the working time, which reduces the maintenance frequency and downtime, and improves the operation efficiency of the equipment.
Main Parts
1) Automatic lubrication system for the rollers and spindles which can reach the machines run 20 hours without resting.
-----Other suppliers did not have this system,they have to lubricate each working time for about 8hours.
2) Big gear Transmission for easy operation and lower maintenance.Two big gears,each weight is more than 1.3ton.
-----Other suppliers all use the reducer transmission,which is easy to break,and higher maintenance.
3) 4 rollers working, increasing press rate and capacity.
-----Other suppliers all use the 2 rollers.
4) Double layers ring die type, longer working lifetime.
Main Spare Parts
Detailed Photos
|
| The gear box adopts Zhejiang HUIXIN brand TONY custom model to increase the heavy duty. The gear box is engraved with Zhejiang HUIXIN brand and TONY custom LOGO. Compared with the ordinary HUIXIN model, the internal gear is enlarged and thickened, and the gear shaft is strengthened and thickened, which is more durable and stable. |
The rotary support is installed under the discharge housing to avoid the traditional rotation support is easy to be corroded by steam at the top, the internal steel ball is easy to rust corrosion short comings |
|
| The feed port, discharge shell, dust collection cover, lifting knife and internal cutting knife of the pellet machine are made of 304 stainless steel to avoid steam corrosion and rust during the formation of pellets and increase the durability of the equipment. |
304 stainless steel dust cover, steam resistance, corrosion resistance is stronger, and in this way, it is hard to be damaged |
The upper discharge shells made of 304 stainless steel, which avoids the short comings of poor compression resistance and easy cracking caused by welding. arc profile appearance, to avoid operator injury, and arc profile tensile strength is stronger, not easy to damage |
|
| The gear reducer is installed under the discharge housing, the power is stronger, and the gear reducer is not easy to damage. And adopt the Zhejiang HUIXIN brand hard tooth surface reducer, which is a brand of gear box, the torque resistance is stronger, and the rotation power is more sufficient. |
The internal lifting knife is made of thickened stainless steel, which can effectively avoid high temperature and steam corrosion, increase the durability of the lifting knife, and the lifting effort is better, so that the raw materials inside the pellet machine are not easy to cover and pile |
Adjustable internal pellets cutter, can be adjusted according to customer needs to adjust the length of the cutter in order to adjust the length of the discharge pellets, simple and convenient adjustmen |
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TONY Pellet Machine TYJ551-III-90KW With Capacity 1-1.5Ton/Hour
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