Capacity 2.5-3.5t/H Biomass Rice Husk Sawdust Pellet Production Machine
Pellet Mill Machine Application
Tony wood biomass wood pellet mill machine is mainly used for medium and big process plant. Wood pellet mill machine is a new generation of energy-saving green power products, researched and developed by our researcher newly. Wood pellet mill machine is mainly used to compress crushed wood, corn straw, plant waste, bamboo powder, grass, straw, rice husk etc. into pellets. Machines adopt bipolar speed adjusting, and have the characteristics of low power consumption, reasonable structure, economic and durable.
Advantages Of TONY Vertical Ring Die Pellet Machine
1.Higher Capacity 2.5-3.5Ton/Hour with 160kw.
2.The mold is vertical, the material is fed vertically, no arching, and easy to dissipate heat.
3.The die is stationary, while the roller rotates. The material is centrifuged and evenly distributed.
4.The mold is double-layered, used for both upper and lower functions, reducing costs and increasing efficiency.
5.Harbin silent bearings, imported wear-resistant and temperature-resistant fluororubber oil seals.
6.Independent lubrication system, high pressure filtration, clean and smooth.
7.Firstly installed vertical motor and high precision triple geared drive transmission. Gears adopt the best anti-fatigue and wear-resistant materials for heavy machinery.
Wood Pellet Machine Parameters
Main Shaft, Bearing, Electric control box and auto-lubricate system.
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Rollers
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Be made of alloy steel and stainless steel. service time:2000-2500 hours.
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Ring Die
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Double layers with longer service time: 2500-3000 hours;
Be made of alloy steel and stainless steel with professional heat treatment thch.
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Main Shaft
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Be forged three times by traditional handcraft to reach best toughness and hardness, not easy to broken.
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Vertical motor
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working vertically; Mounting hole is centered with shaft and equally distributed, offering more power and working stability for the pellet machine.
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Driving method
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Driving by big gear.
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Working method
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pressing from the inside to outside, centrifugal force with eatrusion
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Automatic lubrication
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To lubricate aotumatically the main shaft and rollers.
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Double-layers Ring Die
All kinds of pellet machine only have 1 die(ring die).
Material: alloy, stainless steel
Life time: 3000-4000hours
1.The professional heat treatment processing technology can make its hardness above HRC62.
2.Vertical Ring die, feeding vertically.
3.Double-lay die, dual use. When one side is damaged, turn over and use the other side.
4.The compression ratio can be custom made
Rollers
1.Number of rollers:2 pieces
2.Die fixed, rollers running, materials centrifugal and evenly distributed around.
3.Structure:roller shell and bearing
4.Working life of rollers:1500-2000 hours
Spindle
1.Our main shaft is forged.
2.no air insde the main shaft while being forged
3.hard to be broken while high-speed running
The Zhejiang Huixin gearbox is specially customized for Tony by the manufacturer and printed with Tony's logo. Compared with ordinary gearboxes, the gears inside are enlarged and thickened, which is not easy to damage and has a longer service life.
The upper discharge shell is made of 304 stainless steel, which is resistant to steam corrosion and durable. It reduces the shortcomings of poor pressure resistance and easy cracking caused by welding, and the arc profile has stronger tensile strength and is not easy to damage.
Raw material requirements
Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree), bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass, bagrass, palm fiber, waste paper, non-physical material
Size: 6-10mm (All the raw materials must be crushed into sawdust before going to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture:Generally, 10-15% is best for producing good quality wood pellet.
About Tony
SHANDONG TONY ENVIRONMENTAL PROTECTION SCI-TECH CO.,LTD is an integrated enterprises pecializing in developing, anufac-turing and international trade of pellet equipments for over 15 years.
Main products are biomass ring die and flat die pellet machine,biomass pellet line, feed pellet machine, drying, crushing equipments,cooling screening,mixing and environmental protection equipments.
TONY main processing areas are logs or furnature waste,agricultural crop stalks, animal feces and so on .
Tony Case
Patents and certificates
Exhibitions and Customer visits
The advantages of buying equipments in our company are:
1. a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
2. license for the design, construction, installation, wiring, and other works;
3. full certification of equipment;
4. officially registered trade mark;
5. full warranty, post warranty and service;
6. warranty on all equipment - 13 months;
7. ratio price-quality-assurance;
8. vast project experience. we have established and put into operation so many of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc;
9. large stock of finished equipment and spare parts;
10. all equipment of our production, equipped with electric motors and gearboxes, that made in big company
TONY Workshop
QAF
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
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