TONY Preofessional 1.5-2tph Biofuel Wood Sawdust Pellets Production Line
Company Profile
Shandong Tony Environmental Protection Technology Co., Ltd is an intergrated enterprise spechializing in developing,anufac-turning and intenational trade of pellet equipment for over 20 years.Main products are biomass ring die and flat die pellet machine,biomass pellet line,feed pellet machine,drying,crushing equipment,cooling screening,mixing and environmental protection equipments. TONY main processing areas are logs or furnature waste,agricultural crop stalks,animal feces and so on. Looking to the future, we sincerely hope to establish a long-term reliable cooperation relationship with clients all over the world.
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Our Service
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Pellet Line
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Our turn-key complete wood pellet production line get CE Certificate, guarantee the quality, machines with long service life, we offer technology support and timely after-sale service;
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We provide all installation drawing for free;
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We can send technicians to help installation for pellet production line abroad
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Once purchase our wood pellet line, our engineer avaliable to service abroard.
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Requirements for raw materials
Size:Less than 5 mm
All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.
Moisture:10-15%
Better for pelletizing high quality pellets, Final Pellets For burning
Ø6mm/8mm: household stove burning;
Ø8mm-18mm: Industrial using
Energy Level: 5kwh/kg, Compared to Oil: 1 lty oil = 2kg wood pellets
How to make pellet:
wood sawdust is the most common raw material for making wood pellets.
So, how to design a suitable wood pellet production line with wood sawdust as raw material?
Sometimes, a dryer is need ,as usually the MC of wood log is always about 30-50%,Under this condition, a dryer is need.
Then, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.
Main Processes: Screening Section-Drying Section- Pelleting Section- Cooling Section- Packing Section
1.Screening Section:
Used for sieving sawdust. Closed trommel.
2.Drying Section:
The best moisture content to pelletizing is about 10-15%. Our Rotary Dryer is made up of Stove and Main Rotary Dryer, which can realize to reduce the moisture from 50% to 10%. Our stove is fueled by coal, which can save electricity consumption largely.
3. Pelleting Section:
Wood Pellet Mill is the most important equipment, which have the following features:
a. Perfect Turn-Key Project;
b. 24 hours continuous running;
c. Stable and Durable Equipment Function;
d. Competitive Price with Good Quality;
e. Lower Energy Consumption and Less Manpower;
4. Cooling Process:
After the pelletizing process, the temperature of the wood pellet is about 60-80 degree, and the moisture content of the wood pellet is about 14%, so we need use Cooler to reduce about 3-4% moisture, such this the wood pellet is easy to store.
But considering the feedback from some foreign clients, the local climate is very humidity; they hope to cool the wood pellet with moisture 7-8%. In order to satisfy the different need from different clients, we develop one kind of new Stabilizer Combined Cooler.
5. Packing Process:
After cooling, the wood pellet will not directly enter into the fuel process, avoiding the wood pellet affected with damp. The packing process is necessary. In this process, we assemble our domestic Semi-Auto Packing Machine to you.
3D Artwork
Advantages
1.Cancel reducer coupling, vertical motor with big gear transmission combined. Adopting motor shaft and big gear shaft direct connection. Stronger power transmission and greater anti-torque makes machine more stable and lower maintenance rate for reducer.
2.Improve bearing chamber processing technique:
A. Change bearing chamber, replaces the seal mode and forging conditioning wear-resisting material which can avoid dust dropping into bearing chamber.
B. Changing the bearing chamber, obsoleted the traditional grease lubrication style. Firstly using adjustable timer butter filling lubrication system and adding grease alarm device to avoid wasting for grease which will save the grease cost by at least 3000USD per year.
3. To increase model of reducer while motor power is lower. Bigger reducer box with bigger gear inside which has higher capacity and lower power consumption. Reducer has longer working life, the whole machine is more stable with lower maintenance rate.
4.Adding electric control alarm device inside reducer lubrication system. The larm bell rings to stop machine immediately when the oiling is blocked. Lubrication for reducer is more intelligent.
5.Increasing few times for spindle loading parameter. Spindle design technique is more precise. Electric heating no hitting installation makes the spindle has longer working life.
6.Certified HH-HRB bearings which has longer working life. Maintenance rate for the whole machine is lower.
7.Using professional designed and tailor & custom made reducer for only TONY, reducer is more suitable for TONY pellet machine.
FAQ
1.Q:Are you a manufacturer or agency?
A:We are a manufacturer with our own factory.
2.Q:Where is your factory located? How can I visit there?
A:Our factory is located in Zhangqiu City, Shandong Province, China. You can fly to Jinan airport and then we will pick you up(40
minutes by car) . All our clients are warmly welcome to visit us!
3.Q:How does your factory do regarding quality control?
A:"Quality is priority. We always attach great importance to quality controlling from the very beginning to the very end. Our
factory has gained CE.
Our promise to you...
I promise to provide a high quality product at a fair price that will last for years and years, shipped as quickly as possible along with professional engineers support you require to get you up and running.
You can call me anytime on trademanager. I'm always working and I never sleep! (Ok, maybe sometimes.)
All the parts of products are rechecked before transportation, therefore the clients will receive the best quality products..
Free consulting service, please contact us when you have any questions about biomass pellet machinery.
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