Tony Produces Vertical Ring Die Pellet Mill 220kw Factory Price

Product Description

Tony Produces Vertical Ring Die Pellet Mill 220KW Factory Price

Advantages
1.Cancel reducer coupling, vertical motor with big gear transmission combined. Adopting motor shaft and big gear shaft direct connection. Stronger power transmission and greater anti-torque makes machine more stable and lower maintenance rate for reducer.
2.Improve bearing chamber processing technique:
   A. Change bearing chamber, replaces the seal mode and forging conditioning wear-resisting material which can avoid dust dropping into bearing chamber.
   B. Changing the bearing chamber, obsoleted the traditional grease lubrication style. Firstly using adjustable timer butter filling lubrication system and adding grease alarm device to avoid wasting for grease which will save the grease cost by at least 3000USD per year.
3. To increase model of reducer while motor power is lower. Bigger reducer box with bigger gear inside which has higher capacity and lower power consumption. Reducer has longer working life, the whole machine is more stable with lower maintenance rate.
4.Adding electric control alarm device inside reducer lubrication system. The larm bell rings to stop machine immediately when the oiling is blocked. Lubrication for reducer is more intelligent.
5.Increasing few times for spindle loading parameter. Spindle design technique is more precise. Electric heating no hitting installation makes the spindle has longer working life.
6.Certified HH-HRB bearings which has longer working life. Maintenance rate for the whole machine is lower.
7.Using professional designed and tailor & custom made reducer for only TONY, reducer is more suitable for TONY pellet machine.

Product Parameters

Model	Power(KW)	Capacity(T)	Weight(T)	Size(mm)
TYJ551-III	90-110	1-2	5.5	2364*1550*1705
TYJ551-III	132	2-2.5	5.5	2364*1550*1705
TYJ760-III	160/185/200	2.5-3.5	9	2364*1550*1705
TYJ860-III	220-250	3-5	13.5	2664*1950*2150

Main Features
1) Automatic lubrication system for the rollers and spindles which can reach the machines run 20 hours without resting.High
tempreture/pressure,and low temporeture/pressure warning and automatic lubrication.
-----Other suppliers did not have this system,they have to lubricate each working time for about 8hours.
2) Big gear Transmission for easy operation and lower maintenance.Two big gears,each weight is more than 1.3ton.
-----Other suppliers all use the reducer transmission,which is easy to break,and higher maintenance.
3) 4 rollers working, increasing press rate and capacity.
-----Other suppliers all use the 2 rollers.
4) Double layers ring die type, longer working lifetime.
 

Rollers

1.Number of rollers:2 pieces
2.Die fixed, rollers running, materials centrifugal and evenly distributed around.
3.Structure:roller shell and bearing
4.Working life of rollers:1500-2000 hours

Spindle

1.Our main shaft is forged.
2.no air insde the main shaft while being forged
3.hard to be broken while high-speed running

Double-layers Ring Die

All kinds of pellet machine only have 1 die(ring die).
Material: alloy, stainless steel
Life time: 3000-4000hours
1.The professional heat treatment processing technology can make its hardness above HRC62.
2.Vertical Ring die, feeding vertically.
3.Double-lay die, dual use. When one side is damaged, turn over and use the other side.
4.The compression ratio can be custom made

Requirements for raw materials

Size:Less than 5 mm
All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.
Moisture:10-15%
Better for pelletizing high quality pellets, Final Pellets For burning
Ø6mm/8mm: household stove burning;
Ø8mm-18mm: Industrial using
Energy Level: 5kwh/kg, Compared to Oil: 1 lty oil = 2kg wood pellets

 

Q&A
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.