Wholesale Wood Chip Manufacturing Machine Molding Pellet Machine
Product Description
Brief Intro: Owns a professional team in researching, designing, manufacturing, trading, installing instructing and serving on pelleting equipments.
"TONY" machines with good reputation have been exported to lots of Europe, South America, Southeast Asia countries, and set agents in Brasil ,Canada, Germany, America, South Africa, Australia, India,Vetnam, Malaysia and so on countries.
DESCRIPTION:
TONY wood biomass pellet machine is a new biomass fuel production machinery by using crushed sawdust . Compared with the old machine, it obsorbed the essence of horizontal ring die and flat-die Pellet Mill Machine, solved the insufficient pressure, die crack problems of horizontal ring die pellet machine, and overcame the small capacity, high failure rate of flat die wood. pellet making machine.
Detailed Photos
Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree), bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass, bagrass, palm fiber, waste paper, non-physical material
Size:2-4mm (All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture: Generally, 10-15% is best for producing good quality wood pellet.
Product Parameters
Parameters for Wood Pellet Machine
| Model |
Power(KW) |
Capacity(T/Hr) |
Size(mm) |
Weight(T) |
| TYJ551-II |
90-110 |
1.5-2 |
2100*1300*2000 |
4.9 |
| TYJ551-III |
132 |
2-2.5 |
2250*1400*2150 |
5.5 |
| TYJ760-III |
160 |
2.5-3 |
2500*1600*2400 |
9.5 |
| TYJ860-III |
220-250 |
3.5-5 |
2700*1700*2500 |
14.5 |
Spare Parts for wood pellet machine
Zhejiang Huixin TONY custom heavy and heavy gear box is adopted. Not only the gear box shell adopts heavy and heavy, but also the internal gear adopts heavy, heavy and thickened type. The internal gear torque resistance is larger, the gearbox failure rate is lower, the operation is more stable, the whole machine assembly adopts the transmission mode of the big gear directly connected motor, which greatly reduces the speed of the particle machine, making the pressing process, all kinds of biomass raw materials are easier to form.
Bearings and oil seals used in the transmission part adopt high-precision bearings and wear-resistant and temperature-resistant fluorine rubber oil seals, and specially add lubricating oil return system, oil circuit circulation cooling, automatic timing oil lubrication. Make sure the bearing is fully lubricated.
Cooling mode: Zhejiang Huixin big gear integrated machine, with coaxial oil pump lubrication and cooling system, as well as plate oil cooling radiator, effectively reduce the temperature of the gearbox oil, improve the life of the gearbox, the main engine can achieve more than 20 hours of continuous production. In order to save costs, some manufacturers use small fan heat, this way can only play a surface role, gear for a long time can not get effective heat dissipation, service life is lower;
Ring Die
1. Made of alloy and stainless steel;
2. The professional heat treatment processing technology can make its hardness above HRC62.
3. Vertical Ring die, feeding vertically.
4. Double-lay die, dual use. When one side is damaged, turn over and use the other side.
5. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm
6. Service Time: 1000-1500 hours
Roller
1.Materials:Stainless steel
2.Service:800-1000hours
3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.
1.Self-lubrication System
1.Lubricating rollers to make the pellet press machine continuously run for 24 hours(using lubricating grease).
2.It also has the warning function when high pressure/temperature or low pressure/temperature appear.
2.Dust Collector:Dust Bags for Pellet Machine;It can effectively remove the dust discharged in the air from the pelleting room and bearing room, and the production environment is clean and tidy.
3.Control all equipments as above.
How to design Wood log pellet line?
wood log is the most common raw material for making wood pellets.
So, how to design a suitable wood pellet production line with wood log as raw material?
First, a drum wood chipper is used to chip wood log into small size wood chips with 2.5-3.5cm.
After that, hammer mill/wood crusher is used to grind wood chips into sawdust (6-12mm).
Sometimes, a dryer is need ,as usually the MC of wood log is always about 30-50%,Under this condition, a dryer is need.
Then, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.
Installation Instructions
The advantages of buying equipments in our company are:
1. a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
2. license for the design, construction, installation, wiring, and other works;
3. full certification of equipment;
4. officially registered trade mark;
5. full warranty, post warranty and service;
6. warranty on all equipment - 13 months;
7. ratio price-quality-assurance;
8. vast project experience. we have established and put into operation so many of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc;
9. large stock of finished equipment and spare parts;
10. all equipment of our production, equipped with electric motors and gearboxes, that made in big company
Packaging & Shipping
Shipping for wood pellet machine
Certifications
TONY CERTIFICATE
Questions asked Frequently
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
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