About TONY Straw Rotary Cutter:
TONY straw rotary cutter adopts a disc-shaped rotary cutter rotor. Multiple moving blades are installed on the rotor, while the fixed blades are fixed on the machine body. During operation, the disc rotates at high speed, and the moving blades cooperate with the fixed blades to shred the straw. This type of rotary cutter has a simple and compact structure, occupies a small area, and is suitable for various working scenarios. It can handle straw bales of various shapes and sizes. The straw rotary cutter plays an important role in agricultural production and related fields.
The specifications of straw rotary cutters produced by different manufacturers vary, and so do their outputs. If you want to know more about this equipment, please feel free to consult TONY
TONY Rotary Straw Cutter Structural Composition:
Frame part: Usually made of steel plates and welded together, it is structurally solid and supports the operation of the entire machine. It has the characteristics of being durable and easy to move, and can adapt to different working environments.
Rotary cutting part: This is the core component of the straw rotary cutter, consisting of a rotary cutter rotor, moving blades, fixed blades, etc. The rotary cutter rotor is equipped with sharp moving blades, and the moving blades cooperate with the fixed blades. Through the shear force generated by high-speed rotation, the straw is cut into pieces. The blades are generally made of wear-resistant tool steel, and some may also undergo tungsten carbide spraying and other treatments to improve the wear resistance and service life of the blades.
Feeding part: Common feeding methods include external chain feeding of gears, manual feeding, feeding by loaders or grab machines, and feeding by custom conveyors, etc. The feeding part can evenly and appropriately feed the straw into the crushing chamber of the rotary cutter, ensuring the efficient and stable operation of the rotary cutter.
Overload protection device: When the machine encounters an overload situation, such as excessive feed or hard straw, the overload protection device will automatically activate. It will cut off the power or make the transmission components slip, etc., to protect the machine from damage and prevent the motor from burning out or other components from being damaged.
TONY Rotary Straw Cutter Advantages:
1.Strong crushing ability:
It can adapt to various types of straw with different diameters, lengths, and moisture levels, including wheat stalks, peanut seedlings, sweet potato seedlings, cotton stalks, corn stalks, forage grass, and other types of crop straw. It can also handle branches and other materials.
2.Good crushing effect:
It can crush the straw into segmented or powder-like forms, with uniform particle size. According to user requirements, by replacing different specifications of blades or adjusting the gap between the moving blade and the fixed blade, the straw can be crushed into 3-5 centimeter wavy forms, 8 millimeters to 2 centimeters powder forms, and other different sizes.
3.High production efficiency:
It has a high output and can achieve continuous operation. It can quickly process a large amount of straw materials, saving time and labor costs. Some large-scale straw rotary cutting machines can handle several tons or even tens of tons of straw per hour.
4.Simple operation:
The design is simple and the operation is convenient. Some advanced straw rotary cutting machines are also equipped with an automatic control system, which can realize functions such as automatic feeding and automatic lubrication, reducing the labor intensity of operators and improving work efficiency.
5.Stable operation:
After careful design and dynamic balance treatment, the machine operates smoothly, has low noise, small vibration, reliable sealing, no dust pollution, has a good self-cooling function, and can operate stably for a long time.
| Model |
Power (KW) |
Capacity(T) |
Blade (Piece) |
Hammers (Slice) |
Size (MM) |
Weight (T) |
Remarks |
| TPX2000 |
55-90 |
1-5 |
2 |
24 |
2000*2000*2000 |
4 |
Binding is less than 1800 |
| TPX2500 |
55-110 |
1-7 |
2 |
24 |
2500*2500*2200 |
5 |
Binding is less than 2200 |
| TPX3000 |
90-160 |
6-12 |
2 |
24 |
3000*3000*2500 |
6 |
Binding is less than 2500 |
Description Of The Applicable Scope Of The Equipment
Raw material characteristics requirements: The straw rotary cutter is more suitable for processing fibrous raw materials with smaller diameters and moderate moisture content (generally less than 30%). For high-hardness wood or materials containing a large amount of impurities, pre-treatment (such as slicing and impurity removal) may be required first.
Processing purpose influence: Depending on different uses (such as feed, fuel, industrial raw materials), the particle size requirements for rotary cutting vary (for example, feed needs to be finer and sheet raw materials need to be evenly sliced). This can be achieved by adjusting parameters such as the blade spacing and rotational speed of the equipment.
If it is necessary to select equipment for specific raw materials, it is recommended to consult TONY professional manufacturer based on the hardness, fineness, moisture content and other characteristics of the raw materials to ensure the equipment compatibility and processing efficiency.
Which Raw Materials Can a Straw Rotary Cutter Crush?
The straw rotary cutter is a device used for crushing and rotary cutting various biomass raw materials. The range of raw materials it can crush is relatively wide, mainly including the following categories:
I. Agricultural straw
Straw of food crops: such as the straw of rice, wheat, corn, sorghum and other crops. These straws have a relatively high fiber content. After rotary cutting, they can be used as raw materials for biomass fuel, organic fertilizer, papermaking or board production, etc.
Economic crop straw, such as cotton straw, rapeseed straw, soybean straw, etc., can be crushed and used as pre-treatment raw materials for livestock feed or as base materials for edible fungus cultivation.
Ii. Forestry Waste Category
Branches and trunks: Smaller-diameter branches, pruned tree trunks and branches, as well as wood processing scraps, etc., can be rose-cut into wood chips and used as raw materials for the production of artificial boards (such as medium-density fiberboard, particleboard), biomass power generation or mechanical carbon.
Shrubs and vines: Wild shrubs and vine plants (such as brambles and kudzu vines), when crushed, can be used as raw materials for fibers or fuel.
Iii. Herbaceous Plants
Forage and weeds: Forage grasses such as alfalfa and ryegrass, or field weeds (such as reeds and miscanthus), can be directly used as silage feed after rotary cutting, or used to make grass powder and grass block feed.
Straw of Chinese medicinal materials: The straw of some Chinese medicinal materials after harvest (such as the straw of Astragalus membranaceus and licorice) can be processed and used as feed or raw materials for extracting effective components.
Iv. Other biomass materials
Bagasse and corn cobs: The residue from sugarcane after sugar extraction and the core of corn after threshing. After rotary cutting, they can be used for papermaking, as culture media for edible fungi, or in biological fermentation to produce ethanol, etc.
Reeds and bamboo: Reed stalks, small-diameter bamboo materials (such as bamboo branches and bamboo tips), after being crushed, can be used as raw materials for papermaking or primary materials for bamboo fiber products.
V. Special-purpose Materials
Waste wood products: such as waste wood boards, wooden pallets, wood chip boards, etc. (nails, metals and other impurities need to be removed first), after rotary cutting, can be recycled and reused to make recycled boards or fuel.
Non-wood fiber materials: Some non-grain biomass (such as cotton stalk skins, stems of flax plants) can be used for the pretreatment of textile raw materials or the production of specialty paper.
What Is A Complete Straw Pellet Production Line?
The processing procedure of straw pellets is a complex one, involving multiple steps to ensure the quality of the final product. The following is the main process based on straw pellet processing:First, it is necessary to select appropriate raw materials, such as corn stalks, cotton stalks and other agricultural waste. These raw materials need to undergo preliminary treatment, including removing impurities and cutting them into sizes suitable for further processing.
1.Grinding process:
The collected straw is crushed, a process usually accomplished by a rotary cutter, which can cut bundles of straw and various fibrous rod-shaped materials (such as bamboo, thatch, corn stalks, etc.) into smaller pieces
2.Fine crushing process
This process is usually accomplished by using a effective hammer mill to achieve a certain fineness. It can finely crush straw pieces into straw dust.
3. Drying process
The crushed materials may contain a relatively high moisture content, which will affect the subsequent granulation effect. Therefore, before granulation, the materials need to be dried to control their moisture content within a certain range (generally within 15%). Drying methods include mechanical drying or natural drying, among which rotary drum dryers are widely adopted due to their high efficiency.
4. Pelleting process
This is the core part of the entire process. The materials that have undergone drying treatment will be sent into the straw pellet machine. Under high temperature and high pressure conditions, they will form dense granular fuel or feed through the action of the pressure roller and the mold.
5. Cooling process
The pellets just coming out of the granulator have a relatively high temperature and need to be cooled before packaging and storage. Cooling can be carried out either through natural cooling or by using specialized cooling equipment, such as the TONY galvanized pellets cooler.
6. Packaging process
The last step is to weigh and package the cooled pellet fuel or feed in accordance with the prescribed standards for convenient transportation and sale.
The above is an overview of the basic process of straw pellet processing. It is worth noting that in the actual operation process, safety regulations should also be paid attention to, and relevant equipment should be maintained and serviced regularly to ensure production efficiency and product quality. For example, before starting the machine, make sure there is a small amount of material left inside to avoid idling. After the work is completed, the bolts of the pressure roller and other components should also be loosened in a timely manner
1. What is a Straw Cutter?
TONY Straw Cutter is a kind of equipment to cut crop waste such as straw, and the crops can be turned into treasure after chopping, which is widely used
2.Which materials can be used for Straw Cutter?
Crop straw, wheat straw, peanut seedlings, sweet potato vine, tobacco stem, cotton stem, corn stem, grass, seaweed,branches, etc. can be crushed in bundles or piles.
3.Where can the Straw Cutter be used?
It can be used in the farm to chop waste into organic fertilizer, plough it back into the soil improve the soil nutrients, and can also be used in the biomass pellet plant to do the crushing section in the pellet processing process
4.What is the output of the rotary cutter?
The output of TONY Straw Cutter varies from 1 ton to 12 tons per hour, it has three different models, different models, different production, you can choose according to the capacity you need
5.lf you purchase your equipment, will you guide the installation?
course, we will phone, video, on-site help you solve the installation problems, you do not to worry
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