Hard Wood Pellet Making Machine Biomass Fuel Pelletizer Wide Range of Application

• Customization: Available
• Type: Ring Die Biomass Pellet Machine Machine
• Voltage: 380V/415V/440V
• Model NO.: TYJ860-III-250KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales Service
• Model: Tyj860-III-250kw
• Main Power: 250kw
• Lubrication Power: 0.25kw
• Dust Power: 0.95kw
• Capacity: 3.5-4.5tph
• Weight: 12t
• Ring Die Inner Size: 860mm
• Machine Size: 2864*2150*2150mm
• Material: 304 Stainless Steel
• Spare Part: Ring Die and Roller Group
• Lubrication System: Automatic
• Bearing: Hrb Brand
• Raw Materials: Wood Chips, Sawdust,.Efb,Straw,Grass,Huskwood Wast
• Material Moisture: 10-15%
• Structure: Vertical Ring Die
• Transport Package: Iron Case
• Specification: 2864*2150*2150MM
• Trademark: Tony
• Origin: China
• HS Code: 8479300000
• Production Capacity: 100 Sets/Month
• Package Size: 286.00cm * 215.00cm * 215.00cm
• Package Gross Weight: 12000.000kg

Product Description

About TONY Pellet Machine:
The biomass pellet machine is a kind of pretreatment equipment for biomass energy. It mainly uses biomass wastes from agricultural and forestry processing, such as wood chips, straws, rice husks, tree barks, etc., as raw materials. Through pretreatment and processing, these raw materials are solidified and formed into high-density pellet fuels.
The vertical ring die pellet machine has a vertical feeding system. The die remains stationary while the pressing wheel rotates. The materials are evenly distributed around by centrifugal force. It has a large pressure and a high forming rate. It is suitable for various raw materials, has a large output, and is suitable for large-scale production lines.
The market for biomass fuels (formed biomass fuels) is developing well. With the support of policies, the development of technology, and the improvement of public environmental awareness, the biomass pellet machine has broad market prospects.

TONY's 250KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:

1.TONY new 304 stainless steel vertical ring die pellet machine

2. The rollers automatic lubrication system contains galvanized grease storage barrel.

3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

4. Electrical control system for all the above equipment.

A. Capacity:3.5-4.5Ton/Hour

B.Main Machine Power:2500KW

C.Type: Vertical Ring Die Type With 2 Layers.

TONY Pellet Machine Advantages:
1. TONY Automatic Self -lubrication system
A.TONY Spindle Automatic lubrication system
B.Rollers automatic lubrication system :It can keep TONY pellet machine in maintenance for 24 hours.
2. Output of TONY pellet machine:
It can reach the expected output in our technical parameter.
3. Working Life of spare parts:
Working life of our dies is 3000-4000 hours, much longer than others'
4. Number of Ring Die holes:
TONY ring die has 5 rows of holes, which is much more than other supply
5. Driving Method of TONY pellet machine:
Our machine is drived by gear,not reduction box; Gear drives helpful to increase the usage life of gear, so the maintenance rate of gear is much lower.
6. Forged Main Shaft:  
TONY main shaft is forged, not casted. As well known, there is no air bubble in forging process,  so it is hard to be broken.

Which raw materials can be used to produce biomass wood pellets?
Biomass energy is a form of energy that converts solar energy into chemical energy through photosynthesis of plants and stores it inside biomass. It has a wide range of sources, mainly including:
Agricultural waste: such as straw, rice husk, corn cob, etc.
Forestry waste: such as wood processing residues, forestry cutting waste, etc.
Energy crops: plants specifically used for energy production, such as sugarcane, corn, switchgrass, etc.
Urban organic waste: such as kitchen waste, sewage and sludge, etc.
Livestock and poultry manure: organic waste generated by large-scale breeding.
Processing biomass pellets has the following requirements for raw materials:
Size: Less than 5mm (All the raw materials must be crushed into sawdust before going to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture:Generally, 10-15% is best for producing good quality wood pellet.

 

TONY Vertical Ring Die Pellet Machine TYJ860-250KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ760-160KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

What is a complete wood pellet production line?
01Wood Chipping Process
This process is mainly used to grind the wood logs whose diameter is under 25cm without barks into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
02Fine Crushing Process
This process is mainly used to crush  wood chips into sawdust,to ensure the density and combustion efficiency during the subsequent pressing and forming process,Hammer mill can quickly crush the materials to the required particle size.   The production process is continuous, which greatly improves the production efficiency.
03Drying Process
This process is mainly used to dry the moisture content of sawdust to 10-15%.  Drying the raw material to the proper moisture content is essential for the manufacture of high quality pellets. .   For a small batch, the raw material can be left in the sun for at least 24 hours to dry naturally;   For larger batches, a dryer can be used to dry the raw material to the desired moisture content
04Pelleting Process
This process is mainly used to products pellets with φ6-8mm.  TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and roller group, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end.   When pelleting, it is necessary to ensure the uniform feed .
05Cooling Process
This process is mainly used to cool pellets from 80-90ºC to 20-30ºC.  The freshly pressed pellets have a relatively high temperature and are soft.   They need to be cooled and shaped through a cooler .   After cooling, the hardness of the particles increases, making them easier to store and transport
06Packing Process
This process is mainly used to pack pellets into 15-50KG/Bags.  Once the pellets are cooled, they are transported to a packing facility, packed and stored in a dry place.  Finished wood pellet products are usually packaged in ton bags or small bags to meet the needs of different customers.

Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.