CE Approved Top Quality Pellet Production Machine Wood Pellet Mill 132kw

• Customization: Available
• Type: Ring Die Biomass Pellet Machine
• Voltage: 380V/415V/440V
• Model NO.: TYJ551-III-132KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: ISO
• Warranty: 1 Year Except The Spare Parts
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: All Working Life Service
• Power: 110kw
• Capacity: 2-2.5t/H
• Raw Material: Agricultural & Wood Waste
• Transmission: Big Gear Transmission
• Pellet Diameter: 4-12mm
• Material Ideal Moisture: 10-15%
• Wearing Parts: Die and Roller
• Material of Die and Roller: High Alloy Steel
• Lubrication: Automatic
• Power Consumption: 75%
• Installation: Manual/Video Chat/Engineer Guide
• Bearing: Hrb Brand
• Suitable Materials: Wood, Sawdust, Rice Husk, Biomass Waste and So on
• Application: Power Generation Plant
• Usage: Making Pellet Fuel or Feed
• Transport Package: Iron Case
• Specification: 2364*1550*1705
• Trademark: TONY
• Origin: China
• HS Code: 8479300000
• Production Capacity: 100sets/Month
• Package Size: 2364.00cm * 1550.00cm * 1705.00cm
• Package Gross Weight: 5500.000kg

Product Description

CE Approved Top Quality Pellet Production Machine Wood Pellet Mill 132KW

TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure. Biomass pellet machine can improve the efficiency of resource utilization, promote the development of circular economy, and have the dual value of economic benefits and ecological protection

Working Principle

(1)Feeding principle:
mold upward, vertical feed to the granulation chamber, so that the material directly in place
(2)Material distribution principle:
The mold is stationary, the press roll is rotating, and the material is naturally evenly distributed on the inner surface of the ring mold under the action of centrifugal force and with the help of the rebound action of the two-layer high surround mold.
(3)Forming principle:
Taking TONY wood pellet machine as an example, the extrusion pressure and die friction interaction principle between the ring die and roller group are used to make the material get formed. The processing process of the material does not need to add any additives and binders, wood material has the characteristics of softening, when the temperature reaches a certain value, softening, bonding strength is enhanced, under the action of pressure, the fiber molecular group dislocation, deformation, extension, and the adjacent internal biomass particles are recombined and pressed

Product Characteristics

1. Efficient energy conversion
Biomass pellet machine can efficiently convert biomass raw materials into solid pellet fuels, which have a higher energy utilization rate than traditional fuels
2. Low cost, high production efficiency
The processing process of biomass pellet machine is relatively simple, and only needs to be compressed and dried, which makes the production cost low, while the production efficiency is high
3. Wide range of applications
Biomass pellet fuel can be used in heating, power generation, industrial production and many other fields. In the field of heating, it can replace traditional coal, natural gas and other fuels, reduce environmental pollution . 

4. Energy saving and environmental protection
The fuel produced by the biomass pellet machine has environmental protection characteristics, and the exhaust gas emissions after combustion are less, which helps to reduce air pollution. At the same time, the biomass pellet machine , helping to reduce dependence on fossil fuels.
5. Simple structure and convenient operation
The design of biomass pellet machine is reasonable, the manufacturing quality is reliable, and it has the characteristics of simple structure, easy operation, small size, less occupation, labor saving and electricity saving.

6. High wear resistance and long life
The main parts of the biomass pellet machine are specially treated with wear-resistant materials, so it can be continuously pressed and produced with strong durability. For example, the mold is developed by special processing technology of alloy steel, which has a hard and wear-resistant surface and a firm heart, and has a high low temperature impact toughness.
7. Automatic lubrication system
The automatic lubrication system is added to the biomass pellet machine, and the lubricating oil is automatically injected during the working time, which reduces the maintenance frequency and downtime, and improves the operation efficiency of the equipment.

Main Parts

1. The main machine adopts Zhejiang Huixin widened gear box. The machine operates more stably and has stronger torsion resistance. 2. The shell is all made of 304 stainless steel, which has the advantages of high corrosion resistance and long service life. 3. The automatic refueling machine adopts a new appearance,  It is equipped with a galvanized base underneath. Corrosion resistance will be stronger. 4. The dust removal efficiency of the dust collector is high, and the bottom of the dust collector is equipped with a bucket for collecting dust.    After collection, the pressed particles can be reused. 5. The electrical components in the electrical control are from the well-known brand  which has the advantages of high stability and high safety

Main Spare Parts

Optional Configuration

Screw Conveyor	Galvanized Belt Conveyor
Transport the  sawdust to the pellet machine
1.The spiral blade pushes the material along the material groove to move axially to achieve material transmission. 2.Sealed transmission	1.Rely on the friction between the belt and the roller to make the belt move, thereby driving the material on the belt to transfer 2.Galvanized material, corrosion-resistant and long service life

Detailed Photos

1. TONY Automatic Self -lubrication system
A.TONY Spindle Automatic lubrication system
B.Rollers automatic lubrication system :It can keep TONY pellet machine in maintenance for 24 hours.
2. Output of TONY pellet machine:
It can reach the expected output in our technical parameter.
3. Working Life of spare parts:
Working life of our dies is 3000-4000 hours, much longer than others'
4. Number of Ring Die holes:
TONY ring die has 5 rows of holes, which is much more than other supply
5. Driving Method of TONY pellet machine:
Our machine is drived by gear,not reduction box; Gear drives helpful to increase the usage life of gear, so the maintenance rate of gear is much lower.
6. Forged Main Shaft:  
TONY main shaft is forged, not casted. As well known, there is no air bubble in forging process,  so it is hard to be broken.

Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Wide Range Of Application

 

Customer Case

Company Profile

 

SHANDONG TONY ENVIRONMENTAL PROTECTION SCI-TECH CO.,LTD., is an integrated enterprise specializing in developing, anufac-turing and international trade of pellet equipments for over 15 years. Main products are biomass ring die and flat die pellet machine,biomass pellet line, feed pellet machine, drying, crushing equipments,cooling screening,mixing and environmental protection equipments. TONY main processing areas are logs or furnature waste,agricultural crop stalks, animal feces and so on . Looking to the future, we sincerely hope to establish a long-term reliable cooperation relationship with clients all over the world!
 

If you are interested in our straw pellet mill,please send us inquiry freely.
Before quotation we need to know:

1. What's the capacity you plan to produce?
2. What's the raw material?
3. What's the size of the raw material?
4. What's the moisture content of your raw materials?
5. What's the final pellet size do you want?