Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers

Product Details
Customization: Available
Type: Vertical Ring Die
Voltage: 380V/415V/440V
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  • Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
  • Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
  • Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
  • Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
  • Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
  • Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
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  • Overview
  • Product Description
  • Specification
  • Company Profile
  • FAQ
Overview

Basic Info.

Model NO.
TYJ551-III-132KW
Automatic Grade
Automatic
Controlling Mode
CNC
Energy Saving
Energy Saving
Certification
CE, ISO
Warranty
1 Year
Customized
Customized
Condition
New
Color
Multi Color
After-sales Service
Lifetime After-Sales Service
Application
Biomass Fuel Pellets Producing, Power Generation
Diameter of Pellet
6-10mm
Raw Materials
Wood, Wood Chips, Sawdust, Timber, Straw
Capacity
2-2.5tph
Usage
Making Biomass Pellets Fuel/Feed
Power
132kw
Transmission
Big Gear
Ideal Moisture
10-15%
Main Spare Part
Ring Die &Roller Group
Lubrication
Auotomatic
Structure
Vertical Ring Die 304ss
Weight
5.5t
Material of Die and Roller
High Alloy Steel
Bearing
Hrb Brand
Installation
Manual/Video Chat/Engineer Guide
Transport Package
Iron Case
Specification
2364*1550*1705mm
Trademark
Tony
Origin
China, Shandong
HS Code
8479300000
Production Capacity
100sets/Month

Packaging & Delivery

Package Size
236.00cm * 155.00cm * 170.00cm
Package Gross Weight
5500.000kg

Product Description

Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Product Description
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
TONY Biomass Pellet Machine
304 Stainless Steel Pellet Machine is a kind of biomass energy pretreatment equipment. It mainly uses agricultural and forestry processing waste such as wood chips, straw, rice husk, bark and other biomass as raw materials, and solidifies it into high-density pellet fuel through pretreatment and processing. It has advantages of good stability and low noise.The ring die has a long service life and the discharge is smooth.
The fuel pellets produced by the 304 Stainless Steel Pellet Machine can replace coal and gas
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
TONY Biomass Pellet Machine Working Principle
(1)Feeding principle: mold upward, vertical feed to the granulation chamber, so that the material directly in place
(2)Material distribution principle: The mold is stationary, the press roll is rotating, and the material is naturally evenly distributed on the inner surface of the ring mold under the action of centrifugal force and with the help of the rebound action of the two-layer high surround mold.
(3)Forming principle: Taking TONY wood pellet machine as an example, the extrusion pressure and die friction interaction principle between the ring die and roller group are used to make the material get formed. The processing process of the material does not need to add any additives and binders, wood material has the characteristics of softening, when the temperature reaches a certain value, softening, bonding strength is enhanced, under the action of pressure, the fiber molecular group dislocation, deformation, extension, and the adjacent internal biomass particles are recombined and pressed
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Biomass Vertical Ring Die TYJ551-Ⅲ-132kw 4 Parts
TYJ551-Ⅲ-132kw Main Spare Parts
TONY's 132KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:
1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:2-2.5Ton/Hour
B.Main Machine Power:132KW
C.Type: Vertical Ring Die Type With 2 Layers.
Ring Die :1. Materials:Bearing Steel GCr13,hardness above HRC62. 2. Double-lay die, dual use.Service Time: 1000-1500 hours  3. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm
Rollers Shell:1.Materials: Bearing Steel GCr13 2.Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.
Roller Group:1.Materials: Bearing Steel GCr13 2.Service:500-600 hours 3.TONY 160KW pellet machine has 2 rollers as a group.
Bearings:1.China HRB Bearings. 2.Genuine Haerbin bearings Longer service life.3.Larger bearings inside."
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
TONY Biomass Pellet Machine  Performance Advantages
1) Automatic lubrication system for the rollers and spindles which can reach the machines run 20 hours without resting.High
temperature/pressure,and low temperature/pressure warning and automatic lubrication.
-----Other suppliers did not have this system,they have to lubricate each working time for about 8hours.
2) Big gear Transmission for easy operation and lower maintenance.Two big gears,each weight is more than 1.3ton.
-----Other suppliers all use the reducer transmission,which is easy to break,and higher maintenance.
3) 4 rollers working, increasing press rate and capacity.
-----Other suppliers all use the 2 rollers.
4) Double layers ring die type, longer working lifetime.
-----Other suppliers have ring die lifespans much lower than TONY's ring die
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Biomass energy is a form of energy that converts solar energy into chemical energy through photosynthesis of plants and stores it inside biomass. It has a wide range of sources, mainly including:
Agricultural waste: such as straw, rice husk, corn cob, etc.
Forestry waste: such as wood processing residues, forestry cutting waste, etc.
Energy crops: plants specifically used for energy production, such as sugarcane, corn, switchgrass, etc.
Urban organic waste: such as kitchen waste, sewage and sludge, etc.
Livestock and poultry manure: organic waste generated by large-scale breeding.
Processing biomass pellets has the following requirements for raw materials:
Moisture content
Granularity
Impurity content
The moisture content of raw materials is generally required to bebetween 10% and 15%.If the moisture content is too high, it will cause thepelletsto be difficult to form, if the moisture content is too low, the raw material will become dry and fragile, and it is difficult to form a good bond during the processing, which will also affect the molding quality of thepellets, resulting in loosepelletsand insufficient strength.
The particle size of the raw material needs to be adjusted according to the model of the granulator and the mold specifications. Generally, the particle size of the raw material after grinding should be less than 6-8 mm.If the particle size is too large, it will aggravate the wear of the press roll and the mold of the pellet machine, and it will also increase the energy consumption of the pellet machine, and may even lead to the material not being able to pass the mold smoothly, affecting the production process.
Raw materials should minimize the content of impurities, such as soil, sand, metal, etc. The presence of impurities will not only accelerate the wear of the equipment, but also may cause the quality of thepelletsto decline, affecting the combustion performance.
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Feed processing industry: It is used to produce various animal feed pellets,which is convenient for animals to eat and digest, and can improve the utilization rate of feed.
Biomass energy industry: Biomass raw materials such as agricultural and forestry wastes are processed into biomass fuel pellets, which can replace traditional fossil fuels and be used for heating, household stoves, hot water boilers, industrial boilers, biomass power plants, etc., achieving efficient utilization of biomass energy and reducing environmental pollution.
Other fields: It can also be applied to the production of pet bedding, cat litter, etc., processing related raw materials into pellets to meet the needs of pet breeding and cleaning.
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Specification
TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model
Main Parts:
1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW.
2. The rollers automatic lubrication system with galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pip.e
4. Electrical control system for all the above equipment.
Brand
Model
Main Power
Lubrication Power
Dust Power
Capacity
Weight
Ring Die Inner Size
Machine Size
TONY
TYJ551-III-132
132KW+3KW
0.25KW
0.95KW
2-2.5TPH
5.5T
560MM
2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO
Model
Main Power
Lubrication Power
Dust Power
Capacity
Weight
Ring Die Inner Size
Machine Size
1
TYJ551-III-90
90KW+3KW
0.25KW
0.95KW
1-1.5TPH
5.2T
560MM
2364*1550*1705MM
2
TYJ551-III-110
110KW+3KW
0.25KW
0.95KW
1.5-2TPH
5.3T
560MM
2364*1550*1705MM
3
TYJ551-III-132
132KW+3KW
0.25KW
0.95KW
2-2.5TPH
5.5T
560MM
2364*1550*1705MM
4
TYJ760-III-160
160KW+4KW
0.25KW
0.95KW
2.5-3TPH
9T
760MM
2464*1750*2150MM
5
TYJ760-III-185
185KW+4KW
0.25KW
0.95KW
2.8-3.3TPH
9.2T
760MM
2564*1850*2150MM
6
TYJ760-III-200
200KW+4KW
0.25KW
0.95KW
3-3.5TPH
9.3T
760MM
2564*1850*2150MM
7
TYJ850-III-220
220KW+4KW
0.25KW
0.95KW
3-4TPH
11T
860MM
2664*1950*2150MM
8
TYJ860-III-250
250KW+4KW
0.25KW
0.95KW
3.5-4.5TPH
12T
860MM
2864*2150*2150MM
9
TYJ860-III-280
280KW+4KW
0.25KW
0.95KW
4-5TPH
13T
860MM
2864*2150*2150MM
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
What Is a Complete Wood Pellet Production Line?
Wood log is the most common raw material for making wood pellets.The main processing process of wood pellets:
01Wood Chipping Process
This process is mainly used to grind the wood logs whose diameter is under 25cm without barks into wood chips with size 25-55mm.   The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
02Fine Crushing Process
This process is mainly used to crush  wood chips into sawdust,to ensure the density and combustion efficiency during the subsequent pressing and forming process,Hammer mill can quickly crush the materials to the required particle size.   The production process is continuous, which greatly improves the production efficiency.
03Drying Process
This process is mainly used to dry the moisture content of sawdust to 10-15%.  Drying the raw material to the proper moisture content is essential for the manufacture of high quality pellets. .   For a small batch, the raw material can be left in the sun for at least 24 hours to dry naturally;   For larger batches, a dryer can be used to dry the raw material to the desired moisture content
04Pelleting Process
This process is mainly used to products pellets with φ6-8mm.  TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and roller group, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end.   When pelleting, it is necessary to ensure the uniform feed .
05Cooling Process
This process is mainly used to cool pellets from 80-90ºC to 20-30ºC.  The freshly pressed pellets have a relatively high temperature and are soft.   They need to be cooled and shaped through a cooler .   After cooling, the hardness of the particles increases, making them easier to store and transport
06Packing Process
This process is mainly used to pack pellets into 15-50KG/Bags.  Once the pellets are cooled, they are transported to a packing facility, packed and stored in a dry place.  Finished wood pellet products are usually packaged in ton bags or small bags to meet the needs of different customers.It is important to note that different pellet manufacturers may have different process details and quality control standards.If you have any questions, please contact TONY.
Company Profile
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
Energy Saving Wood Pellet Machine Straw Granulator Mill Manufacturers
FAQ
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.

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