TONY Factory Directly Ring Die Pellet Machine for Making Rice Husk Pellets
Shandong Tony Environmental Protection Technology Co., Ltd. is a comprehensive enterprise specializing in the research and development, design, production and international trade of biomass pellet machine machinery. The main products are biomass vertical ring mold pellet machine, flat mold pellet machine, biomass pellet unit, flat mold, ring mold series feed pellet machine, drying equipment, cutting, crushing equipment, organic fertilizer granulation equipment and biomass pellet unit supporting cooling, screening, packaging, mixing and other environmental protection equipment.
Core processing areas: forestry and residual processing, crop straw processing, animal manure processing, etc.
Parameters Table
| Model |
Power(KW) |
Capacity(T/H) |
Size(MM) |
Weight(Ton) |
| TYJ551-II |
90-110 |
1-2 |
2364*1550*1705 |
5.5 |
| TYJ551-III |
132 |
2-2.5 |
2364*1550*1705 |
5.5 |
| TYJ760-III |
160-180-200 |
2.5-3.5 |
2564*1750*2150 |
9 |
| TYJ860-III |
220-250 |
3-5 |
2664*1950*2150 |
13.5 |
Raw material
Generally speaking,any materials can be made into biomass pellets as long as it will burn.The traditional materials for fuel pellets are wood chips,wood shavings,wood sawdust from the sawmill or forestry residue such as branches,bark,leaves,etc.Thus this kind of pellets are called wood pellets.With the skyrocketing increasing demand of biofuel pellets,people developed varieties of agri-waste to make biomass pellets. Corn stalk pellets, wheat straw pellets,rice husk pellets,coconut shell pellets,sugarcane bagasse pellets can all be listed at this sort of pellets.There are also paper pellets and plastic pellets made of municipal solid waste.
Advantage details
The gearbox is a gearbox specially developed and produced by Zhejiang Huixin for TONY. The gearbox is wider and larger, making the machine more stable. Higher gear precision makes the machine work more efficiently and have a longer service life.
Double-layers Ring Die
All kinds of pellet machine only have 1 die(ring die).
Material:alloy and stainless steel.
Life time:3000-4000 hours
1.The professional heat treatment processing technology can
make its hardness above HRC62.
2.Vertical Ring die,feeding vertically.
3.Doublelay die,dual use.when one side is damaged,turn over
and use the other side.
4.The compression ratio can be custom made.
Roller
1.Number of rollers:4 pieces
2.Die fixed,rollers running,materials centrifugal and
evenly distributed around.
3Structure:roller shell and bearing.
4.Working life of rollers:1500-2000 hours
How to produce pellets?
wood log is the most common raw material for making wood pellets.
So, how to design a suitable wood pellet production line with wood log as raw material?
First, a drum wood chipper is used to chip wood log into small size wood chips with 2.5-3.5cm.
After that, hammer mill/wood crusher is used to grind wood chips into sawdust (6-12mm).
Sometimes, a dryer is need ,as usually the MC of wood log is always about 30-50%,Under this condition, a dryer is need.
Then, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.
The advantages of buying equipments in our company are:
1. a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
2. license for the design, construction, installation, wiring, and other works;
3. full certification of equipment;
4. officially registered trade mark;
5. full warranty, post warranty and service;
6. warranty on all equipment - 13 months;
7. ratio price-quality-assurance;
8. vast project experience. we have established and put into operation so many of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc;
9. large stock of finished equipment and spare parts;
10. all equipment of our production, equipped with electric motors and gearboxes, that made in big company
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Questions asked Frequently
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
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