Biomass Wood Sawdust Rice Husk Straw Wood Pellet Mill
TONY--- Professional Manufacturer of Pellet Machines
Brief Intro: Owns a professional team in researching, designing, manufacturing, trading, installing instructing and serving on pelleting equipments.
"TONY" machines with good reputation have been exported to lots of Europe, South America, Southeast Asia countries, and set agents in Brasil ,Canada, Germany, America, South Africa, Australia, India,Vetnam, Malaysia and so on countries.
DESCRIPTION:
TONY wood biomass pellet machine is a new biomass fuel production machinery by using crushed sawdust . Compared with the old machine, it obsorbed the essence of horizontal ring die and flat-die Pellet Mill Machine, solved the insufficient pressure, die crack problems of horizontal ring die pellet machine, and overcame the small capacity, high failure rate of flat die wood. pellet making machine.
Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree), bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass, bagrass, palm fiber, waste paper, non-physical material
Size:2-4mm (All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture: Generally, 10-15% is best for producing good quality wood pellet.
Spare Parts for Pellet Machine
Double-layers Ring Die:
All kinds of pellet machine only have 1 die(ring die).
Material: alloy, stainless steel
Life time: 1000-1500hours
1.The professional heat treatment processing technology can make its hardness above HRC62.
2.Vertical Ring die, feeding vertically.
3.Double-lay die, dual use. When one side is damaged, turn over and use the other side.
4.The compression ratio can be custom made
Rollers Group
1.Number of rollers:2 pieces
2.Die fixed, rollers running, materials centrifugal and evenly distributed around.
3.Structure:roller shell and bearing
4.Working life of rollers:800-1000 hours
Self-lubrication System
1.Lubricating rollers to make the pellet press machine continuously run for 24 hours(using lubricating grease).
2.It also has the warning function when high pressure/temperature or low pressure/temperature appear.
Dust collector
To collect the dust during the pellets production.
Control Cabinet
To control the equipment.
First of all, the motor we use here is a well-known domestic brand, and the motor base number we use is 315, which is the standard motor base number of 132KW;
The second and most important core part is the gearbox. The gearbox we use is produced by Zhejiang Huixin listed company. The gearbox has high precision and good stability. The gearbox is the core component connecting the motor and the main shaft. The gearbox used is larger in size, larger in gear module, higher in output and lower in power consumption, and the processing equipment used by Zhejiang Huixin is imported from Germany, with a value of more than 10 million. The precision of the gearbox manufactured by this processing equipment is very high, and the transmission force of the gearbox is more than 91%, so the output is higher under the same power consumption;Firstly installed vertical motor and high precision triple geared drive transmission. Gears adopt best anti-fatigue and wear-resistant materials for heavy machinery. With the continuous carburizing and quenching process from Leuze in Germany, gears are precisely processed in strict accordance with the heavy machinery gear machining method.
Then there is the bearing chamber in the middle of the pellet machine. The wall of the bearing chamber we use is thickened and heavy, and the main shaft is processed by rough turning, modulation, semi-finishing, fine turning, washing, drilling, planing and other processes. , The spindle produced in this way has high precision, high stability, low maintenance cost, and increases the service life of the machine.
Further up is the ring die and the roller group. At present, the material used for the mold and the roller group is the best bearing steel, and the ring die is made of German gun drills, which are punched with one shot. The inner wall is very smooth, and the use of the ring die has never been increased. life, reducing the maintenance cost of wearing parts.Dies are precisely processed by Germany's four-axis deep hole gun drill and carburizing of Japan's continuous quenching furnace or American Ipsen vacuum quenching furnace. Inner holes have the features of high smoothness, small resistance, equal distribution and high accuracy.
Higher Capacity2-2.5Ton/Hour with 11kw while other suppliers' 1.5-2T/Hour with 132kw.
Vertical die, feeding vertically, no arching of raw materials, easy for heating dissipation. Die fixed, rollers rotating, materials centrifugal, evenly distributed around.
Bearings of transmission are high-precision silent bearings , imported oil seals are heat and wear resistant fluorine rubber oil seals .
Spindle is made of structural alloy steel. Trough precisely processes of water forging, rough turning, heat treatment and CNC machining center.
How to design Wood log pellet line?
wood log is the most common raw material for making wood pellets.
So, how to design a suitable wood pellet production line with wood log as raw material?
First, a drum wood chipper is used to chip wood log into small size wood chips with 2.5-3.5cm.
After that, hammer mill/wood crusher is used to grind wood chips into sawdust (6-12mm).
Sometimes, a dryer is need ,as usually the MC of wood log is always about 30-50%,Under this condition, a dryer is need.
Then, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.
TONY CASE
The advantages of buying equipments in our company are:
1. a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
2. license for the design, construction, installation, wiring, and other works;
3. full certification of equipment;
4. officially registered trade mark;
5. full warranty, post warranty and service;
6. warranty on all equipment - 13 months;
7. ratio price-quality-assurance;
8. vast project experience. we have established and put into operation so many of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc;
9. large stock of finished equipment and spare parts;
10. all equipment of our production, equipped with electric motors and gearboxes, that made in big company
TONY CERTIFICATE
Questions asked Frequently
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
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