China Tony Efficient and Environmental Ring Die Wood Pellet Machine Factory Price

Product Description

China Tony Factory Price Efficient and Environmental  Ring Die Pellet Machine

TONY Biomass pellet machine is a kind of agricultural and forestry waste (such as rice husk, straw, wood chips, straw, corn straw, wheat straw, cotton stalk, peanut shell, corncob, branches, leaves, sawdust, etc.) raw materials through the physical extrusion process into granular fuel equipment.Biomass pellet is a clean, efficient, safe and sustainable new fuel, which has a wide application prospect. Such as heating, industrial boilers, biomass power generation and so on.
The bearing chamber is made of forged tempered wear-resistant material, which is durable, with high gearbox output and low power consumption, with greater stability and lower maintenance rate.
The ring die of TONY pellet machine is vertical double layer, the upper and lower two layers are dual-use, improve the utilization rate, reduce the cost

Why Make Biomass Pellet Fuel

Biomass pellet fuel refers to a granular fuel made by using crops (such as straw), wood (such as wood, pine, fir, etc.), sawdust and other agricultural and forestry processing waste (such as rice husks, tree bark, furniture factory foot feed, wood powder, cotton poles, peanut shells, medicinal residue, bamboo chips, sludge, building formwork, wooden pallets, etc.) as raw materials. After being extruded by a biomass pellet machine, the crushed raw materials are made by cold compact molding and processing under normal temperature conditions using a press roller and ring mold.
The density of raw materials is generally 0.1 - 0.13t/m³, and the particle density after forming is 1.1 - 1.4t/m³. It has a large density and small size, which is convenient for storage and transportation, and greatly improves the combustion performance of biomass.

The raw materials used to make biomass particles are widely sourced, and the following are the common categories:
Agricultural Waste:	Including straw from crops such as wheat, corn, and rice, as well as the fruit shells of various crops such as rice husks, peanut husks, melon seed husks, hazelnut husks, walnut husks, cottonseed husks, etc.
Forestry Waste:	Such as wood chips, sawdust generated during wood processing, as well as branches, bark, waste wooden furniture and building materials.
Food Processing Waste:	Such as coffee grounds, tea residue, rice bran, bran, etc.
Herbs:	Such as sorghum stalks, sunflower stalks, etc., as well as energy crops specially grown such as alfalfa and mitogra, as well as other common herb fibers.
Animal Feces &Waste Materials:	Such as cow manure, chicken manure, etc., but they usually need to be mixed with other raw materials to increase calorific value and reduce odor
Urban Greening Pruning Objects:	Branches, leaves, etc. pruned from the garden.

How to design Wood log pellet line?

Wood sawdust is the most common raw material for making wood pellets.So, how to design a suitable wood pellet production line with wood sawdust as raw material?
Biomass Pellet Machine is the core machine for processing biomass pellets, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.and the others are pretreatment equipment for raw materials
Sometimes, a dryer is need ,as usually the moisture content of wood log is always about 30-50%,Under this condition, a dryer is need.The ideal moisture for processing biomass pellets is 10%-15%
You can tell us the details of your raw materials, or take photos of raw materials to us, tony will help you design the production line 

Working Principle

1. Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the 304 Stainless Steel Pellet Machine.
2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.
3. Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.
4. Discharging: The granular products are fed into the discharge port to produce the products of the 304 Stainless Steel Pellet Machine.

Product Characteristics

1. The main machine adopts Zhejiang Huixin widened gear box. the machine operates more stably and has stronger torsion resistance.
2. The shell is all made of 304 stainless steel, which has the advantages of high corrosion resistance and long service life.
3. The automatic refueling machine adopts a new appearance,  It is equipped with a galvanized base underneath.  Corrosion resistance will be stronger.
4. The dust removal efficiency of the dust collector is high, and the bottom of the dust collector is equipped with a bucket for collecting dust. After collection, the pressed particles can be reused.
5. The electrical components in the electrical control are from the well-known brand which has the advantages of high stability and high safety

Detailed Photos

1.The gear box adopts Zhejiang HUIXIN brand TONY custom model to increase the heavy duty. The gear box is engraved with Zhejiang HUIXIN brand and TONY custom LOGO. Compared with the ordinary HUIXIN model, the internal gear is enlarged and thickened, and the gear shaft is strengthened and thickened, which is more durable and stable.
2. The rotary support is installed under the discharge housing to avoid the traditional rotation support is easy to be corroded by steam at the top, the internal steel ball is easy to rust corrosion short comings.

3. The feed port, discharge shell, dust collection cover, lifting knife and internal cutting knife of the pellet machine are made of 304 stainless steel to avoid steam corrosion and rust during the formation of pellets and increase the durability of the equipment.
4.304 stainless steel dust cover, steam resistance, corrosion resistance is stronger, and in this way, it is hard to be damaged.
5.The upper discharge shells made of 304 stainless steel, which avoids the short comings of poor compression resistance and easy cracking caused by welding. arc profile appearance, to avoid operator injury, and arc profile tensile strength is stronger, not easy to damage.

6. The gear reducer is installed under the discharge housing, the power is stronger, and the gear reducer is not easy to damage.  And adopt the Zhejiang HUIXIN brand hard tooth surface reducer, which is a brand of gear box, the torque resistance is stronger, and the rotation power is more sufficient.
7. The internal lifting knife is made of thickened stainless steel, which can effectively avoid high temperature and steam corrosion, increase the durability of the lifting knife, and the lifting effort is better, so that the raw materials inside the pellet machine are not easy to cover and pile.
8.  Adjustable internal pellets cutter, can be adjusted according to customer needs to adjust the length of the cutter in order to adjust the length of the discharge pellets, simple and convenient adjustment.

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Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Customer Case

Company Profile

TONY--- Professional Manufacturer of Pellet Machines

Brief Intro: Owns a professional team in researching, designing, manufacturing, trading, installing instructing and serving on pelleting equipments.
"TONY" machines with good reputation have been exported to lots of Europe, South America, Southeast Asia countries, and set agents in Brasil ,Canada, Germany, America, South Africa, Australia, India,Vetnam, Malaysia and so on countries. 

Certifications

The advantages of buying equipments in our company are:

1. A full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
2. License for the design, construction, installation, wiring, and other works;
3. Full certification of equipment;
4. Officially registered trade mark;
5. Full warranty, post warranty and service;
6. Warranty on all equipment - 13 months;
7.Quality is directly proportional to price8.Vast project experience. we have established and put into operation so many  of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc;
9.Large stock of finished equipment and spare parts;
10.All equipment of our production, equipped with electric motors and gearboxes, that made in big compan