Tony Wood Sawdust Pellet Machine Manufacturer Straw Pellet Mill Various Models Available

• Customization: Available
• Type: Vertical Ring Die
• Voltage: 460/415/380/220V
• Model NO.: TYJ551-III-132KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales Service
• Application: Biomass Fuel Pellets Producing, Power Generation P
• Diameter of Pellet: 6-10mm
• Raw Materials: Wood, Wood Chips, Sawdust, Timber, Straw
• Capacity: 2-2.5tph
• Usage: Making Biomass Pellets Fuel/Feed
• Power: 132kw
• Transmission: Big Gear
• Ideal Moisture: 10-15%
• Main Spare Part: Ring Die &Roller Group
• Lubrication: Auotomatic
• Structure: Vertical Ring Die 304ss
• Weight: 5.5t
• Material of Die and Roller: High Alloy Steel
• Bearing: Hrb Brand
• Installation: Manual/Video Chat/Engineer Guide
• Transport Package: Iron Case
• Specification: 2364*1550*1705mm
• Trademark: Tony
• Origin: China
• HS Code: 8479300000
• Production Capacity: 300set/Year
• Package Size: 236.00cm * 155.00cm * 170.00cm
• Package Gross Weight: 5500.000kg

Product Description

TONY new 304 stainless steel vertical ring die pellet machine adopts vertical feed, directly in place, the mold is stationary, the press wheel is rotating, the material is centrifugal all around, the mold is two layers, the upper and lower dual use, the pressure is large, the molding rate is more than 95%, suitable for all kinds of raw materials, large output, suitable for large production lines
The raw materials of TONY Pellet Machine are rich, covering a variety of wastes or by-products in agriculture, forestry and other fields, such as branches, fallen leaves, sawdust, crop stalks: Such as corn straw, wheat straw, rice straw, rice husk, peanut shell, corn cob, etc., can be processed into biomass pellet fuel, instead of traditional fossil fuels, reduce environmental pollution, processed into feed pellets, convenient storage, transportation and feeding, improve the utilization rate of feed

Why Make Biomass Pellet Fuel

1. Significant environmental benefits
The carbon dioxide emissions generated by biomass pellet fuel in the combustion process are basically equivalent to the carbon dioxide absorbed by the plant growth process, and from the perspective of the whole life cycle, zero or near-zero emissions of carbon dioxide are achieved, which helps to alleviate global warming.
2. Efficient use of resources
Biomass pellet fuel raw materials from a wide range of sources, including crop straw, forestry waste, livestock and poultry manure, different regions can according to their own resource advantages, the development and use of local biomass resources to produce pellet fuel, these originally waste resources through processing into pellet fuel, reduce the dependence on limited fossil energy. It realizes the reuse of resources, improves the utilization efficiency of resources, and reduces the amount of landfill and incineration.
3. Easy to store and transport
Biomass pellet fuel after compression molding, small volume, high density, easy to store and transport, reduce the cost of storage and transportation. At the same time, the shape of the pellet fuel is regular and the flow is good, which is easy to realize automatic feeding and combustion control.
4. High combustion efficiency
Biomass pellet fuel has a high calorific value and good combustion performance, when burning in a special combustion equipment, can be fully burned, high thermal efficiency, can effectively improve energy utilization efficiency, reduce energy waste.

Properties of biomass pellet fuel
Diameter	Length	Density	Calorific Value	Ash:
The diameter of common biomass pellets is 4 mm, 6 mm, 8 mm, 10 mm, etc. Among them, 6mm and 8mm pellets are more commonly used, suitable for home heating, small boilers and other fields; pellets with a diameter of 10 mm and above are usually used in equipment with a high demand for fuel, such as large industrial boilers.	In general, the length of biomass pellets is between 10-30 mm. If the length is too short, the particle may burn too fast during combustion and the heat release is uneven. If it is too long, it may affect the fluidity and combustion efficiency of the pellets. However, the specific length requirements will also vary according to different combustion equipment and use cases.	The density of high-quality biomass pellets is usually between 0.8-1.4 g/cm ³. The higher density pellets have a relatively high calorific value of combustion, are more fully burned, and are not easily broken and scattered during storage and transportation.	The calorific value of biomass pelletsis generally about 3500-5000 kcal/kg. The calorific value of biomass pellets made of different raw materials is different. Calorific value is an important index to measure the quality and energy content of biomass pellets, and pellets with high caloric value can provide more heat for users.	Ash refers to the residue remaining after the combustion of biomass pellets. The ash content of biomass pellets is generally required to be between 1%-5%. High ash content will reduce the combustion efficiency of pellets, increase the ash accumulation and wear of combustion equipment, and also affect the heat generated by combustion.

Wide Range Of Application

Processing biomass pellets has the following requirements for raw materials:
Moisture content	Granularity	Impurity content
The moisture content of raw materials is generally required to be between 10% and 15%. If the moisture content is too high, it will cause the pellets to be difficult to form, if the moisture content is too low, the raw material will become dry and fragile, and it is difficult to form a good bond during the processing, which will also affect the molding quality of the pellets, resulting in loose pellets and insufficient strength.	The particle size of the raw material needs to be adjusted according to the model of the granulator and the mold specifications. Generally, the particle size of the raw material after grinding should be less than 6-8 mm. If the particle size is too large, it will aggravate the wear of the press roll and the mold of the pellet machine, and it will also increase the energy consumption of the pellet machine, and may even lead to the material not being able to pass the mold smoothly, affecting the production process.	Raw materials should minimize the content of impurities, such as soil, sand, metal, etc. The presence of impurities will not only accelerate the wear of the equipment, but also may cause the quality of the pellets to decline, affecting the combustion performance.

Main Parts

 

1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:2-2.5Ton/Hour
B.Main Machine Power:132KW
C.Type: Vertical Ring Die Type With 2 Layers.

Our Advantages

 

Electric control cabinet
1.Control function:
Individual control and linkage control of various parts of the pellet machine host to ensure efficient and stable production.
2.Protection function:
With a variety of protection functions, can effectively protect the safety of equipment and operators, reduce the maintenance costs.
3.Parameter setting and adjustment:
Adjust the operating parameters of the pellet machine according to different production needs , improve  production efficiency.
4.Fault diagnosis and alarm:
Quickly determine the type and location of the fault, and send an alarm signal  to reduce downtime.

New cyclone and dust bag 
1.Protection equipment:
effectively reduce the erosion of dust on the pellet machine, protect the key components of the equipment, such as press rolls, molds, etc., reduce the maintenance cost and downtime of the equipment.
2.Improve the working environment:
reduce the dust pollution in the workshop, but also reduce the accumulation of dust in the workshop.
3.Improve product quality:
Avoid mixing these impurities into biomass pellet products, thereby improving the purity and quality of the particles

 

Motors
1.Good electrical conductivity:
Pure copper core motor can reduce energy consumption and save production costs.
2.Excellent thermal conductivity:
prevent the motor from overheating, and reduce the incidence of failure caused by overheating.
3.Strong corrosion resistance:
there is a certain humidity, dust or other corrosive substances, can also better resist corrosion, maintain good performance.

Automatic lubrication system
Improve the lubrication effect:
According to the actual operation of the pellet machine, regularly and quantitatively provide lubricating oil for each lubrication point
Reduce labor costs:
No need to manually perform frequent refueling operations
Improve production efficiency:
Ensure the stable operation of the pellet machine and reduce the equipment downtime caused by lubrication problems
Enhance the reliability of the equipment:
Through the real-time monitoring , the problems in the lubrication system can be found and solved in time

Optional Configuration

Screw Conveyor	Galvanized Belt Conveyor
Transport the  sawdust to the pellet machine
1.The spiral blade pushes the material along the material groove to move axially to achieve material transmission. 2.Sealed transmission	1.Rely on the friction between the belt and the roller to make the belt move, thereby driving the material on the belt to transfer 2.Galvanized material, corrosion-resistant and long service life

TONY Pellet Machine Main Spare Parts

Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model

Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

 

Customer Case

 

Company Profile

Questions asked Frequently

Q: What is a pellet mill/pellet machine?A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?A: All materials must be 5mm or less.
Q: What size pellets can I make?A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.