CE Approve Straw Rotary Cutter Grass Bales Grinding Machine

• Customization: Available
• Type: Straw Rotary Cutter
• Voltage: 220/380/415/440
• Model NO.: TPX3000
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales
• Power: 160kw
• Capacity: 6-12 Tons/Hr
• Blade's Qty: 2
• Hammer;S Qty: 24
• Weight: 7t
• Remarks: Bales<2200mm(Diameter)
• Raw Material: Corn Straw and So on
• Be Use for: Biomass Industry
• Key Selling Points: Multifunctional
• Function: Cutting/Crushing/Shredding Bale, Maize Straw
• Feature: Easy to Use
• Usage: Farm and Factory
• Transport Package: Iron/Container
• Specification: 3000*3000*2500 mm
• Trademark: TONY
• Origin: China, Shandong
• HS Code: 8479300000
• Production Capacity: 100sets/Month
• Package Size: 360.00cm * 360.00cm * 250.00cm
• Package Gross Weight: 8000.000kg

Product Description

TONY Straw Rotary Cutter TPX3000

TONY straw rotary cutter is a coarse crushing equipment specifically designed for processing baled straw materials. It can cut baled materials into finished products of 3 to 5 centimeters. It is mainly suitable for the crushing treatment of baled materials such as wheat straw, corn stalks, rice stalks, soybean stalks, tobacco stalks, peanut seedlings, sweet potato seedlings, cotton stalks, forage grass, seaweed and various branches. The processed materials can not only be used in the livestock breeding industry, but also be widely applied in feed mills, alcohol factories, lemon factories, food factories, etc., as raw materials

Working Principle

The straw rotary cutter mainly operates by the high-speed rotation of the rotor. The gap between the moving blade and the fixed blade is utilized to cut the straw materials. During operation, bundled or bunched straw is fed into the rotary cutter by feeding devices such as grab carts and conveyor belts. The rotor of the rotary cutter drives the moving blade to rotate at high speed, forming a shearing action with the fixed blade, which cuts the straw into small pieces. The cut materials are centrifuged out and become the desired segmented or crushed powder-like products.

Power system: motor or engine
Transmission device:  belt, chain, gear or coupling, etc
Feeding system: hopper, feeding mechanism
Rotary cutting system: the main shaft, rotor, blade (divided into moving knife and fixed knife) 
Screening system: screen, discharge port
Overload protection device: safety clutch, shear pin or overload protection relay
Frame and shell:  support structure of the rotary cutting machine

Highlighting Advantages And Features
Multifunctionality:
In addition to crop straw, it can handle reeds, sugarcane residue, and waste from edible fungi, etc. Some models have a screen added to control the particle size of the output, meeting various requirements (such as 3-10mm for feed and 10-30mm for biomass fuel).
High efficiency and energy saving:
The streamlined casing design reduces the retention time of materials in the machine, combined with a rotor optimized for dynamic balance, the energy consumption is 10%-20% lower than that of traditional crushers.
Easy maintenance:
The cutting tools are fixed with bolts, and replacement does not require professional tools; some models are equipped with a hydraulic opening device, facilitating internal cleaning and parts maintenance.
Environmental friendliness:
Some high-end models are equipped with dust removal devices (such as pulse dust collectors), reducing dust pollution during the crushing process and meeting environmental standards.

Wide Range Of Application

The processing procedure of straw pellets is a complex one, involving multiple steps to ensure the quality of the final product. The following is the main process based on straw pellet processing:
First, it is necessary to select appropriate raw materials, such as corn stalks, cotton stalks and other agricultural waste. These raw materials need to undergo preliminary treatment, including removing impurities and cutting them into sizes suitable for further processing.
1.Grinding process:
The collected straw is crushed, a process usually accomplished by a rotary cutter, which can cut bundles of straw and various fibrous rod-shaped materials (such as bamboo, thatch, corn stalks, etc.) into smaller pieces
2. Fine crushing process
This process is usually accomplished by using a effective hammer mill  to achieve a certain fineness. It can finely crush straw pieces into straw dust.
3. Drying process
The crushed materials may contain a relatively high moisture content, which will affect the subsequent granulation effect. Therefore, before granulation, the materials need to be dried to control their moisture content within a certain range (generally within 15%). Drying methods include mechanical drying or natural drying, among which rotary drum dryers are widely adopted due to their high efficiency.
4. Pelleting process
This is the core part of the entire process. The materials that have undergone drying treatment will be sent into the straw pellet machine. Under high temperature and high pressure conditions, they will form dense granular fuel or feed through the action of the pressure roller and the mold.
5. Cooling process
The pellets just coming out of the granulator have a relatively high temperature and need to be cooled before packaging and storage. Cooling can be carried out either through natural cooling or by using specialized cooling equipment, such as the TONY galvanized pellets cooler.
6. Packaging process
The last step is to weigh and package the cooled pellet fuel or feed in accordance with the prescribed standards for convenient transportation and sale.

Detailed Photos

Thickened Transmission Chain Made of new materials, wear resistance, corrosion resistance, durable.

Internal Damping Plate Box built-in damping plate, enhance the grasping force, suitable for a variety of raw materials, crushing fast, high shredding efficiency.

Lateral Mobility Can be customized traction movement,convenient and fast, suitable for a variety of work sites,greatly improve the work efficiency.

Thickened Manganese Steel Blade The manganese steel knife consists of bundle crushing, the section is neat, the crushing is uniform, and the thickness is resistant to wear

Copper Motor Low loss, strong power, low noise, low failure rate, high reliability

Thickened Screen High quality screen, improve the use of time, reduce the cost of use

Belt Discharge Discharge using belt transfer, reduce dust, can also be customized on the discharge

One-Click Operation One-button start, hydraulic control valve,clear button, simple operation, caneffectively protect the motor, save labor

1.Belt discharge model suitable for belt transfer discharge matching belt conveyor line operation

2.High discharge model up to 10 m , Discharge distance adjustable 

Product Parameters

Model	Power (KW)	Capacity(T)	Blade (Piece)	Hammers (Slice)	Size (MM)	Weight (T)	Remarks
TPX2000	55-90	1-5	2	24	2000*2000*2000	4	Binding is less than 1800
TPX2500	55-110	1-7	2	24	2500*2500*2200	5	Binding is less than 2200
TPX3000	90-160	6-12	2	24	3000*3000*2500	6	Binding is less than 2500

 

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FAQ
1.  What is a Straw Cutter?
TONY Straw Cutter is a kind of equipment to cut crop waste such as straw, and the crops can be turned into treasure after chopping, which is widely used

2.  Which materials can be used for Straw Cutter?
Crop straw, wheat straw, peanut seedlings, sweet potato vine, tobacco stem, cotton stem,corn stem, grass, seaweed, branches, etc. can be crushed in bundles or piles.

3.  Where can the Straw Cutter be used?
It can be used in the farm to chop waste into organic fertilizer, improve the soil nutrients, and can also be used in the biomass pellet plant to do the crushing section in the pellet processing process

4.  What is the output of the rotary cutter?
The output of TONY Straw Cutter varies from 1 ton to 12 tons per hour, it has three different models, different models, different production, you can choose according to the capacity you need

5.  If you purchase your equipment, will you guide the installation?
Of course, we will phone, video, on-site help you solve the installation problems, you do not have to worry