6-7ton/Hour Dried Straw Pellet Press Making Line Grass Complete Pellet Plant Price

Product Description

1.Product:Dried Straw Pellet Line

2.Capacity:6-7T/Hour

3.TONY Brand 6-7Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1030KW

1.The working principle of dried straw biomass pellet processing equipment
Straw biomass pellet processing equipment is used to chop and compress bundled or baled straw and other biomass materials into pellet fuel. The equipment works by first using a crusher to break the straw into small pieces approximately 5 cm in diameter. The crusher then grinds the crushed straw into sawdust with a particle size of 4-14 mm. This sawdust is then pressed and formed in a pelletizer to produce pelletized biomass fuel that meets quality standards.
2.Characteristics of dried straw biomass pellet processing equipment
Pelletizing is the core process, and the equipment design revolves around "utilizing the natural bonding of lignin to ensure pellet density": (1) Ring pelletizer: thick-walled ring die + large-diameter pressure roller. The ring die is made of double-layer wear-resistant alloy steel (wall thickness 15-20mm, ordinary ring die wall thickness 8-12mm), with high die hole finish (Ra≤1.6μm), which can withstand the severe friction of coarse fibers and has a service life of 300-500 hours (ordinary ring die is only 150-200 hours); the pressure roller diameter is increased to 180-220mm (ordinary pressure roller is 120-150mm), with a larger contact area and more uniform extrusion force, avoiding local overload and ring die cracking. (2) Adhesive-free design, relying on frictional heat generation
The equipment precisely controls the gap between the roller and the ring die (0.1-0.3mm) and the rotation speed (200-300r/min), generating a high temperature of 60-90°C in the die hole, which is just enough to soften the lignin (lignin softening point is 50-80°C). This eliminates the need for artificial adhesives such as starch and resin, reducing costs and avoiding the generation of harmful gases (such as formaldehyde) during combustion.
3.Application scenarios of dried straw biomass pellet processing equipment
(1)As a coal replacement: Straw pellets are processed and compressed using specialized machinery to enhance their density, strength, and combustion properties. The combustion reaction primarily occurs on the surface of the pellets, making them a suitable alternative to coal.(2)Biomass power generation: Straw pellets can also be used for biomass power generation.
(3)As a primary fuel for industrial boilers: Straw pellets can be used as a primary fuel in industrial boilers, replacing coal and addressing environmental pollution.
(4)As feed: Straw pellets can also be used as feed, for example, pellets made from corn straw can be used as livestock feed.

Product Description

TONY Brand 6-7TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

Product Parameters

How To Use TONY Pellet Line To Proceed From Dried Straw Into Pellets?
It mainly contains the following steps and machines as following:
1.Use TONY straw cutter to grind dried straw bales φ ≤2.2m into 60-70mm dried straw pieces.
2.Use TONY effective hammer mill to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.
3.Use TONY vertical ring die pellet machine to products pellets with φ6-8mm.
4.Use TONY galvanized pellets cooler to cool pellets from 80-90ºC to 20-30ºC.
5.Use TONY double packing machine to pack the pellets into 15-50kg/bags.
You can contact TONY to get for more details information and quotation.
TONY can supply you all the products as above with competitive price and excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Straw Cutter	TPX2000	2	TONY
2	Effective Hammer Mill	TFD85-250	1	TONY
3	Pellet Machine	TYJ551-III-132	3	TONY
4	Galvanized  Pellets Cooler	TCN-2.5	1	TONY
5	Double Packing Machine	TPZ-50	1	TONY
6	All Belt Conveyor	TSP Series	5	TONY
7	EL.Cabinets	TDD	8	TONY

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6-7TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90KW, Effective Hammer Mill- TFD85-250-250KW, TONY Pellet Machine-TYJ551-III-132KW, Galvanized Pellets Cooler,Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Straw Cutter	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Dried Straw Bales Diameter ≤1.8 m Into 60-70mm Dried Straw Pieces 2.Model:TPX2000-90KW*1Set 3.Capacity:3-4Ton/Hour/Set	1.To Crush 60-70mm Dried Straw Pieces Into 8-14mm Dried Straw Dust. 2.Model: TFD85-250-250KW*1Set 3.Capacity:8-10Ton/Hour/Set	1.To Storage Straw Dust Before Pellet Machine; Adjust The Speed Of Straw Dust Entering The Pellet Machine 2.Model: TLC-8*1Set  3.Capacity:6-7Ton/Hour/Set
Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine
1.To Press Straw Dust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*3Sets 3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90ºC to 20-30ºC 2.Model:TCN-4*1Set   3.Capacity:6-7Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*1Set   3.Capacity: 6-7Ton/Hour

How to make biomass pellets?

1.Grinding Process
A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents
B.TONY brand straw cutter TPX2000-90KW models *1set
C.Capacity:3-4Ton/Hour/Set
Main Parts:
(1)Tony's New Straw Cutter
(2)Enlarged Turntable
(3)Rotary Cutting System
(4)Drive system
(5)Electrical Cabinet.
2.Fine Crushing Process
A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.
B.TONY brand effective hammer mill TFD85-250-250KW *1set.
C.Capacity: 8-10tons/hour.
Main parts:
(1)TONY effective Hammer Mill
(2)Galvanized Dust Collector.
(3)Sawdust Conveying Fan.
(4)Cyclone With Airlock.
(5)Electrical Cabinet.
3.Pelletizing Process:
A.This process is mainly used to products pellets with φ6-8mm.
B.TONY brand vertical ring die pellet machine TYJ551-III-132KW *3sets
C. Capacity:6-7Ton/Hour.
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY New Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Bearings Automatic Lubrication System.
(4)Electrical Cabinets.
For more equipment details and information, you can contact TONY
4.Cooling Process:
A.This process is mainly used to cool pellets from 80-90ºC to 20-30ºC
B.TONY brand galvanized pellets cooler*1set
C.Capacity:6-7Ton/Hour.
Main Parts:                                                                                                                                   
(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.
(2)Cyclone and bags dust collectors.  
(3)Fan Blower.
(4)Connect Pipes.
5. Packing Process:
A.This process is mainly used to pack pellets into 15-50kg/bags. 
B.TONY brand double packing machine* 1set.
C.Capacity:6-7Ton/Hour.
Main Parts: 
(1)TONY's New Double Packing Machine.
(2)SewMachine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 
(3)Bags Transportation Conveyors.
(4)Feeding Inlet Silo.
(5)Electrical Cabinets.

Why process biomass pellets?

The straw biomass pellet project utilizes abundant straw resources, transforming high-moisture, difficult-to-process waste into clean, renewable, and high-value-added biomass pellets. This resource recycling project aims to address straw's solid waste pollution while generating clean energy to replace fossil fuels, achieving a win-win situation for both environmental and economic benefits. The key to the success of the straw biomass pellet project lies in three key aspects:
1.Matching raw materials with production capacity:
Avoiding raw material shortages caused by overcapacity or raw material waste caused by insufficient production capacity;
2.Matching equipment with raw material characteristics:
Using specialized straw pellet equipment can reduce equipment failures;
3.Matching products with market demand:
Customizing product specifications based on the needs of local customers (factories, power plants, and residential applications) ensures stable sales. Furthermore, environmental compliance and cost control (raw materials, labor, and energy consumption are core cost items) must be prioritized. The project leverages policy support to reduce upfront investment, ultimately achieving a win-win situation for both environmental and economic benefits.

1.Environmental characteristics
(1)Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the SO and NOx concentrations in the flue gas are much lower than those of coal. It will not produce acid rain, and the CO emissions are zero (because plants absorb CO during their growth).
(2)Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer. 
2.Economic benefits
(1)Wide range of raw material sources: Straw is a kind of agricultural and forestry waste, which can produce millions of tons each year. The production cost of pellets is lower than that of traditional fossil fuels.
(2)Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs. 
3.Wide range of application scenarios
(1)Industrial application: Widely used in boiler heating, power generation and industrial production, such as textile mills, food factories, etc.
(2)Civil heating and living energy: Straw pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.
(3)Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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