3D Design Layout Wood Pellet Processing Machine Straw Pellet Mill 2.5-3tph

• Customization: Available
• Type: Vertical Ring Die
• Voltage: Vertical Ring Die
• Model NO.: TYJ760-III-160kw
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: All Working Life Service
• Raw Materials: Wood Chips, Sawdust, Timber, Trunks
• Ideal Moisture: 10-15%
• Application: Biomass Fuel Pellets Producing, Power Generation
• Diameter of Pellet: 6-12mm
• Power: 160kw
• Capacity: 2.5-3tph
• Weight: 9t
• Transmission: Big Gear
• Lubrication: Automatic
• Structure: Vertical Ring Die
• Spare Part: Ring Die and Roller Group
• Material of Die and Roller: High Alloy Steel
• Bearing: Hrb Brand
• Ring Die: Vertical Double Layer
• Installation: Manual/Video Chat/Engineer Guide
• Transport Package: Lifetime After-Sales Service
• Specification: 2464*1750*2150mm
• Trademark: tony
• Origin: China
• HS Code: 8479300000
• Production Capacity: 500 Sets/Year
• Package Size: 246.00cm * 175.00cm * 215.00cm
• Package Gross Weight: 9000.000kg

Product Description

About TONY Pellet Machine:
Biomass pellet machine is a kind of agricultural and forestry waste (such as rice husk, straw, wood chips, straw, corn straw, wheat straw, cotton stalk, peanut shell, corncob, branches, leaves, sawdust, etc.) raw materials through the physical extrusion process into granular fuel equipment. Biomass pellet is a clean, efficient, safe and sustainable new fuel, which has a wide application prospect. Such as heating, industrial boilers, biomass power generation and so on.
The bearing chamber is made of forged tempered wear-resistant material, which is durable, with high gearbox output and low power consumption, with greater stability and lower maintenance rate.
The ring die of TONY pellet machine is vertical double layer, the upper and lower two layers are dual-use, improve the utilization rate, reduce the cost and improve the efficiency. Automatic timing oil lubrication is safer and more reliable.

TONY's 160KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:

1.TONY new 304 stainless steel vertical ring die pellet machine

2. The rollers automatic lubrication system contains galvanized grease storage barrel.

3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

4. Electrical control system for all the above equipment.

A. Capacity:2.5-3Ton/Hour

B.Main Machine Power:160KW

C.Type: Vertical Ring Die Type With 2 Layers.

TONY Pellet Machine Advantages:
1. The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate..
2.The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.
3. The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower. 
4.The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.
5.The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.
6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.
7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.
8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

TONY Vertical Ring Die Pellet Machine TYJ760-160KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ760-160KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Which raw materials can be used to produce biomass wood pellets?
Biomass energy is a form of energy that converts solar energy into chemical energy through photosynthesis of plants and stores it inside biomass. It has a wide range of sources, mainly including:
Agricultural waste: such as straw, rice husk, corn cob, etc.
Forestry waste: such as wood processing residues, forestry cutting waste, etc.
Energy crops: plants specifically used for energy production, such as sugarcane, corn, switchgrass, etc.
Urban organic waste: such as kitchen waste, sewage and sludge, etc.
Livestock and poultry manure: organic waste generated by large-scale breeding.
Processing biomass pellets has the following requirements for raw materials:
Size: Less than 5mm (All the raw materials must be crushed into sawdust before going to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture:Generally, 10-15% is best for producing good quality wood pellet.

What is a complete wood pellet production line?
01Wood Chipping Process
This process is mainly used to grind the wood logs whose diameter is under 25cm without barks into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
02Fine Crushing Process
This process is mainly used to crush  wood chips into sawdust,to ensure the density and combustion efficiency during the subsequent pressing and forming process,Hammer mill can quickly crush the materials to the required particle size.   The production process is continuous, which greatly improves the production efficiency.
03Drying Process
This process is mainly used to dry the moisture content of sawdust to 10-15%.  Drying the raw material to the proper moisture content is essential for the manufacture of high quality pellets. .   For a small batch, the raw material can be left in the sun for at least 24 hours to dry naturally;   For larger batches, a dryer can be used to dry the raw material to the desired moisture content
04Pelleting Process
This process is mainly used to products pellets with φ6-8mm.  TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and roller group, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end.   When pelleting, it is necessary to ensure the uniform feed .
05Cooling Process
This process is mainly used to cool pellets from 80-90ºC to 20-30ºC.  The freshly pressed pellets have a relatively high temperature and are soft.   They need to be cooled and shaped through a cooler .   After cooling, the hardness of the particles increases, making them easier to store and transport
06Packing Process
This process is mainly used to pack pellets into 15-50KG/Bags.  Once the pellets are cooled, they are transported to a packing facility, packed and stored in a dry place.  Finished wood pellet products are usually packaged in ton bags or small bags to meet the needs of different customers.

Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.