Tony Factory Direct Manufacturer Wood Pellet Mill Straw Pellet Making Machine

• Customization: Available
• Type: Ring Die Pellet Machine
• Voltage: 380V/415V/440V
• Model NO.: TYJ860-III
• Automatic Grade: Automatic
• Controlling Mode: Artificial
• Energy Saving: Energy Saving
• Certification: CE, ISO, SGS
• Warranty: 1 Year Except The Spare Parts
• Customized: Customized
• Condition: New
• Color: Green and White
• After-sales Service: All Working Life Service
• Power: 220kw-250kw
• Capacity: 3-5tons/Hr
• Transmission: Reducer Transmission
• Lubrication: Automatic Lubrication System
• Installation: Manual/Video Chat/Engineer Guide
• Optional Voltage: 380V/415V/440V
• Wearing Parts: Die and Roller
• Material of Die and Roller: High Alloy Steel
• Bearing: Hrb Brand
• Raw Material: Agricultural&Wood Waste
• Ideal Moisture: 10-15%
• Pellet Diameter: 4-12mm
• Transport Package: Iron Case
• Specification: 2664*1950*2150
• Trademark: TONY
• Origin: China
• HS Code: 8479300000
• Production Capacity: 3-5t/H
• Package Size: 276.00cm * 205.00cm * 225.00cm
• Package Gross Weight: 13500.000kg

Product Description

TONY Pellet Machine TYJ860

Product Description

 

TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure.

Working Principle

TONY pellet machine converts biomass feedstock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components. Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield

TONY's 250KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:
1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:3.5-4.5Ton/Hour
B.Main Machine Power:250KW
C.Type: Vertical Ring Die Type With 2 Layers.

 

Product Characteristics

1. Efficient energy conversion
Biomass pellet machine can efficiently convert biomass raw materials into solid pellet fuels, which have a higher energy utilization rate than traditional fuels, and the exhaust gas emissions after combustion are more environmentally friendly.

2. Low cost, high production efficiency
The processing process of biomass pellet machine is relatively simple, and only needs to be compressed and dried, which makes the production cost low, while the production efficiency is high, which can save a lot of costs for enterprises and increase economic benefits.

3. Wide range of applications
Biomass pellet fuel can be used in heating, power generation, industrial production and many other fields. In the field of heating, it can replace traditional coal, natural gas and other fuels, reduce environmental pollution and save energy costs. In the field of power generation, biomass pellet machine can convert biomass fuel into electricity, providing reliable energy for urban industrial production and residential life. In addition, biomass pellet fuel can also be used for barbecue, heating and other purposes in family life.

4. Energy saving and environmental protection
The fuel produced by the biomass pellet machine has environmental protection characteristics, and the exhaust gas emissions after combustion are less, which helps to reduce air pollution. At the same time, the biomass pellet machine uses agricultural waste and other biomass raw materials to achieve the recycling of resources, helping to reduce dependence on fossil fuels.

5. Simple structure and convenient operation
The design of biomass pellet machine is reasonable, the manufacturing quality is reliable, and it has the characteristics of simple structure, easy operation, small size, less occupation, labor saving and electricity saving.

6. High wear resistance and long life
The main parts of the biomass pellet machine are specially treated with wear-resistant materials, so it can be continuously pressed and produced with strong durability. For example, the mold is developed by special processing technology of alloy steel, which has a hard and wear-resistant surface and a firm heart, and has a high low temperature impact toughness.

7. Automatic lubrication system
The automatic lubrication system is added to the biomass pellet machine, and the lubricating oil is automatically injected during the working time, which reduces the maintenance frequency and downtime, and improves the operation efficiency of the equipment.

Wide Range Of Application

Suitable Raw Materials: It can process various kinds of biomass raw materials such as wood, trunck, branch, sawdust, straw, rice husk, bamboo sawdust, peanut shell, bagasse waste, alfalfa, a variety of crop stalk and other agricuntural waste, etc. If you are not sure how your materials perform in pelletizing, you can send us some sample of the material and we can help you test the pelletizing process and send you the final products.

Requirements for raw material:
Size: Less than 5mm.
Miosture: Better to be 10%-15% (Moisture is one of the most influential factors which desides pellet quality good or bad)

Final Pellets From Vertical Ring Die Pellet Mill:
Diameter Size: 4mm, 6mm, 8mm, 10mm, 12mm

TONY Pellet Machine Main Parts

TONY Pellet Machine Main Spare Parts 

About TONY Rins Die Pellet Machine:
1.TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.
2.Compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.
3. Ring die is vertical and double-layer ring die. When pellet machine is working only the lower layer of ring die can press the particles. When reach the lifetime,you can use the other layer.
4. The life of TONY ring die is generally 1000-1500 hours, and service life of ring die is different according to the different raw materials of customers.
5. TONY ring die use alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.
6.TONY can supply you the pellet machine with excellent quality and competitive price. 

Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ860-250KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

 

Our Advantages

1.  TONY Automatic Self -lubrication system
A.TONY Spindle Automatic lubrication system
B.Rollers automatic lubrication system :lt can keep TONY pellet machine in maintenance for 24 hours.
2.  Qutput of TONY pellet machine: lt can reach the expected output in our technical parameter.
3. Working Life of spare parts: Working life of our dies is 3000-4000 hours, much longer than others'
4. Number of Ring Die holes: TONY ring die has 5 rows of holes, which is much more than other suply
5. Driving Method of TONY pellet machine: Our machine is drived by gear,not reduction box;     Gear drives helpful to increase the usage life of gear, so the maintenance rate of gear is much lower.
6.Forged Main Shaft:  TONY main shaft is forged, not casted.    As well known, there is no air bubble in forging process,  so it is hard to be broken.

Company Profile

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory prices different. You get what you pay for.

The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy! To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!
Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

After Sales Service

How to inquire about our pellet machine/pellet mill/pellet press or pellet line?
When sending inquiry, pleases remember to write down the following information:
1. What's the capacity you plan to produce?
2. What's the raw material?
3. What's the size of the raw material?
4. What's the moisture content of your raw materials?
5. What's the final pellet size do you want?
6. What's your country voltage?