Automatic Lubrication Sawdust Pellet Machine Straw Pellet Mill 2.5-3tph

• Customization: Available
• Type: -Ring Die Type
• Voltage: 380V
• Model NO.: TYJ760-III-160kw
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: 1year
• Model: Tyj760-III-160
• Capacity: 2.5-3t/H
• Weight: 9t
• Power: 160kw
• Lubrication Power: 0.25kw
• Pellets Diameter: 6-10mm
• Suitable Materials: Wood, Sawdust, Rice Husk, Biomass Waste and So on
• Lubrication System: Automatic
• Power Consumption: 75%
• Ideal Moisture: 10-15%
• Materials of Die and Roller: High Alloy Steel
• Bearing: Hrb Brand
• Installation: Manual/Video Chat/Engineer Guide
• Material: 304 Stainless Steel
• Spare Part: Ring Die and Roller Group
• Transport Package: Iron Case
• Specification: 2464*1750*2150mm
• Trademark: TONY
• Origin: China
• HS Code: 8479300000
• Production Capacity: 500unit/Year
• Package Size: 2564.00cm * 1750.00cm * 2150.00cm
• Package Gross Weight: 9000.000kg

Product Description

Automatic Lubrication Sawdust Pellet Machine Straw Pellet Mill
TYJ760-III-160KW 2.5-3.5TPH
 

TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure. Biomass pellet machine can improve the efficiency of resource utilization, promote the development of circular economy, and have the dual value of economic benefits and ecological protection.
TONY Pellet machine mainly focuses on vertical ring die series models (such as TYJ-551/TYJ-760/TYJ-860), which adopts alloy steel press roller and ring die design

Working Principle

TONY pellet machine converts biomass feedstock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components. Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield

TONY's 160KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:
1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:2.5-3Ton/Hour
B.Main Machine Power:160KW
C.Type: Vertical Ring Die Type With 2 Layers.

Wide Range Of Application

The raw materials used to make biomass pelletss are widely sourced, and the following are the common categories:
Agricultural Waste:	Including straw from crops such as wheat, corn, and rice, as well as the fruit shells of various crops such as rice husks, peanut husks, melon seed husks, hazelnut husks, walnut husks, cottonseed husks, etc.
Forestry Waste:	Such as wood chips, sawdust generated during wood processing, as well as branches, bark, waste wooden furniture and building materials.
Food Processing Waste:	Such as coffee grounds, tea residue, rice bran, bran, etc.
Herbs:	Such as sorghum stalks, sunflower stalks, etc., as well as energy crops specially grown such as alfalfa and mitogra, as well as other common herb fibers.
Animal Feces &Waste Materials:	Such as cow manure, chicken manure, etc., but they usually need to be mixed with other raw materials to increase calorific value and reduce odor
Urban Greening Pruning Objects:	Branches, leaves, etc. pruned from the garden.

Product Characteristics

A:Cancel ruducer coupling,vertical motor with big fear transmission combined.Adopting motor shaft and big gear shaft
direct connection.Stronger power transmission and greater anti-torque makes machine more stable and lower maintenance ratefor reducer.
B:To increase model of reducer while motor power is lower.Bigger reducer box with bigger gear inside which has higher capacity and lower power consumpion.Reducer has longer working life,the whole machine is more stale with lower maintenance rate.
C:Adding electric control alarm device inside reducer lubrication system.The larm bell rings to stop machine immediately when the oiling is blocked.Lubrication for reducer is more intelligent.

D:Increasing few times for spindle loading parameter.Spindle design technique is more precise.Electric heating no hitting installatino makes the shpindle has longer working life.
E:Certified HH-HRB bearing which has longer working life.Maintenance rate for the whole machine is lower.
F:Simple structure and convenient operation
The design of biomass pellet machine is reasonable, the manufacturing quality is reliable, and it has the characteristics of simple structure, easy operation, small size, less occupation, labor saving and electricity saving

 

Detailed Photos

1.The gear box adopts Zhejiang HUIXIN brand TONY custom model to increase the heavy duty. The gear box is engraved with Zhejiang HUIXIN brand and TONY custom LOGO. Compared with the ordinary HUIXIN model, the internal gear is enlarged and thickened, and the gear shaft is strengthened and thickened, which is more durable and stable.
2. The feed port, discharge shell, dust collection cover, lifting knife and internal cutting knife of the pellet machine are made of 304 stainless steel to avoid steam corrosion and rust during the formation of pellets and increase the durability of the equipment.
3. The upper discharge shells made of 304 stainless steel, which avoids the short comings of poor compression resistance and easy cracking caused by welding.   arc profile appearance, to avoid operator injury, and arc profile tensile strength is stronger, not easy to damage.
4. The rotary support is installed under the discharge housing to avoid the traditional rotation support is easy to be corroded by steam at the top, the internal steel ball is easy to rust corrosion short comings.

5. The gear reducer is installed under the discharge housing, the power is stronger, and the gear reducer is not easy to damage.  And adopt the Zhejiang HUIXIN brand hard tooth surface reducer, which is a brand of gear box, the torque resistance is stronger, and the rotation power is more sufficient.
6.304 stainless steel dust cover, steam resistance, corrosion resistance is stronger, and in this way, it is hard to be damaged.
7. The internal lifting knife is made of thickened stainless steel, which can effectively avoid high temperature and steam corrosion, increase the durability of the lifting knife, and the lifting effort is better, so that the raw materials inside the pellet machine are not easy to cover and pile.
8.  Adjustable internal pellets cutter, can be adjusted according to customer needs to adjust the length of the cutter in order to adjust the length of the discharge pellets, simple and convenient adjustment.

Our Advantages

 

1. Efficient energy conversion
Biomass pellet machine can efficiently convert biomass raw materials into solid pellet fuels, which have a higher energy utilization rate than traditional fuels, and the exhaust gas emissions after combustion are more environmentally friendly.
2. Low cost, high production efficiency
The processing process of biomass pellet machine is relatively simple, and only needs to be compressed and dried, which makes the production cost low, while the production efficiency is high, which can save a lot of costs for enterprises and increase economic benefits.
 3.Automatic lubrication system
The automatic lubrication system is added to the biomass pellet machine, and the lubricating oil is automatically injected during the working time, which reduces the maintenance frequency and downtime, and improves the operation efficiency of the equipment.

4. Energy saving and environmental protection
The fuel produced by the biomass pellet machine has environmental protection characteristics, and the exhaust gas emissions after combustion are less, which helps to reduce air pollution. At the same time, the biomass pellet machine uses agricultural waste and other biomass raw materials to achieve the recycling of resources, helping to reduce dependence on fossil fuels.
5. Simple structure and convenient operation
The design of biomass pellet machine is reasonable, the manufacturing quality is reliable, and it has the characteristics of simple structure, easy operation, small size, less occupation, labor saving and electricity saving.
6. High wear resistance and long life
The main parts of the biomass pellet machine are specially treated with wear-resistant materials, so it can be continuously pressed and produced with strong durability.

 

Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ760-160KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ760-160KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Customer Case

Company Profile

CHINA TONY SCI-TECH

SHNADONG TONY ENVIRONMENTAL PROTECHTION SCI-TECH CO.,LTD is an intergrated enterprise spechializing in developing,anufac-turning and intenational trade of pellet equipment for over 15 years.
Main products are biomass ring die and flat die pellet machine,biomass pellet line,feed pellet machine,drying,crushing equipment,cooling screening,mixing and environmental protection equipments. 
TONY main processing areas are logs or furnature waste,agricultural crop stalks,animal feces and so on.
Looking to the future, we sincerely hope to establish a long-term reliable cooperation relationship with clients all over the world.

FAQ

1.   What are pellets used for?
Pellets are used mainly for heating, animalfeed, and animal bedding.    Many otherapplications may apply.

2. What kind of materials can be pelletized?
Materials such as wood wastes, saw dust,corn cobs/stover/stalks, straw, switch grass,other grasses, distillers grain, paper, etc.Basically, most Biomass materials that can beoround down to sawdust form can be pelletized.

3.Do you ship worldwide?
Yes. We have sent machines to Canada,Europe, Asia, Southeast Asia, Africa, SouthAmerica, lreland and Australia.

4. If I purchase a pellet mill, will you show me how to make pellets?
Yes, we do.  We will instruct you how to use it via video or phone or engineer abroad if you need.