TONY complete turnkey biomass and wood wastes pelleting plant
Brife Introduction of straw pellet line
A complete pellet line's capacity is from smaller 500kg/h to bigger 30ton/h.
Until now hundreds of pellet production lines are installed in China and abroad, such as France, Bulgaria, Romania, Hungary, Argentina, Belarus, Japan, Korea, India, Indonesia, Vietnam, Malaysia, Thailand, Laos, ect . Greatly welcome to visit our factory.
Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree), bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass, bagrass, palm fiber, waste paper, non-physical material
Size:2-4mm (All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture: Generally, 10-15% is best for producing good quality wood pellet.
How to design straw pellet line?---Diagram picture explanation for straw pellet line
wood log is the most common raw material for making straw pellets.
So, how to design a suitable straw pellet production line with straw stalk as raw material?
First, a straw chopper is used to chip straw stalk into small size wood chips with 2.5-3.5cm.
After that, hammer mill/wood crusher is used to grind wood chips into sawdust (6-12mm).
Sometimes, a dryer is need ,as usually the MC of wood log is always about 30-50%,Under this condition, a dryer is need.
Then, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.
Detailed explanation--Crushing Process
TPX series rotary cutter is mainly used for grinding crop stalks,sorghum,wheat straw,peanut seeding,sweet potato vine, tobacco stem, cotton stalk, corn stalk, herbage, seaweed and tree branches in bales and heaps.
Detailed explanation--Grinding Process
After the raw materials are crushed into smaller chips, then use our multifuctional hammer mill to grind them into sawdust.
Detailed explanation--Drying Process
The best moisture content to pelletizing is about 10-15%. Our Rotary Dryer is made up of Stove and Main Rotary Dryer, which can realize to reduce the moisture from 50% to 10%. Our stove is fueled by coal, which can save electricity consumption largely.
Detailed explanation--Pelleting Process
Wood Pellet Mill is the most important equipment, which have the following features:
a. Perfect Turn-Key Project;
b. 24 hours continuous running;
c. Stable and Durable Equipment Function;
d. Competitive Price with Good Quality;
e. Lower Energy Consumption and Less Manpower;
Detailed explanation--Cooling Process
After the pelletizing process, the temperature of the wood pellet is about 60-80 degree, and the moisture content of the wood pellet is about 14%, so we need use Cooler to reduce about 3-4% moisture, such this the wood pellet is easy to store.
But considering the feedback from some foreign clients, the local climate is very humidity; they hope to cool the wood pellet with moisture 7-8%. In order to satisfy the different need from different clients, we develop one kind of new Stabilizer Combined Cooler.
Detailed explanation--Packing Process
After cooling, the wood pellet will not directly enter into the fuel process, avoiding the wood pellet affected with damp. The packing process is necessary. In this process, we assemble our domestic Semi-Auto Packing Machine to you.
The Certifications of Biomass Energy Pellet Line
The advantages of buying equipments in our company are:
1. a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
2. license for the design, construction, installation, wiring, and other works;
3. full certification of equipment;
4. officially registered trade mark;
5. full warranty, post warranty and service;
6. warranty on all equipment - 13 months;
7. ratio price-quality-assurance;
8. vast project experience. we have established and put into operation so many of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc;
9. large stock of finished equipment and spare parts;
10. all equipment of our production, equipped with electric motors and gearboxes, that made in big company
Questions asked Frequently
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
TONY is an integrated enterprise specializing in development, production and sales, which is a professional pelleting equipment manufacturer for many years. Located in Zhangqiu,Jinan,North China, we enjoy convenient water, land, railway and air transportation.
We are a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill(flat die low temperature pellet mill, vertical ring die pellet ,),feed pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.
Best Service
-24 Hours Online Service.
-Inquiry will be replied within 2 hours.
-All-the-way tracking service offered from placing order to delivery.
-Free training for operation, debugging and daily maintenance.
-We can provide professional guide installation.
-One year warranty and all-round after-sales service.
-Customized design and flow chart are available for our clients.
-Independent R&D team and strict & scientific management system.
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