Tony Wood Pellet Granulator Straw Hay Pellet Mill Machine Large Gear Transmission

• Customization: Available
• Type: Vertical Ring Die
• Voltage: 380V/415V/440V
• Model NO.: TYJ551-III-132KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales Service
• Application: Biomass Fuel Pellets Producing, Power Generation
• Diameter of Pellet: 6-10mm
• Raw Materials: Wood Chips, Sawdust, Timber, Trunks
• Capacity: 2.2.5 T/H
• Usage: Making Biomass Pellets
• Power: 132kw
• Transmission: Big Gear
• Ideal Moisture: 10-15%
• Spare Part: Ring Die and Roller Group
• Lubrication: Automatic
• Structure: Vertical Ring Die
• Weight: 5.5t
• Material of Die and Roller: High Alloy Steel
• Bearing: Hrb Brand
• Installation: Manual/Video Chat/Engineer Guide
• Transport Package: Iron Case
• Specification: 2364*1550*1705mm
• Trademark: Tony
• Origin: China
• HS Code: 8479300000
• Production Capacity: 100sets/Month
• Package Size: 236.00cm * 155.00cm * 170.00cm
• Package Gross Weight: 5500.000kg

Product Description

About TONY Biomass Wood Pellet Machine:
TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure. Biomass pellet machine can improve the efficiency of resource utilization, promote the development of circular economy, and have the dual value of economic benefits and ecological protection

TONY Pellet Machine Advantages
1. TONY Automatic Self -lubrication system
A.TONY Spindle Automatic lubrication system
B.Rollers automatic lubrication system :It can keep TONY pellet machine in maintenance for 24 hours.
2. Output of TONY pellet machine:
It can reach the expected output in our technical parameter.
3. Working Life of spare parts:
Working life of our dies is 3000-4000 hours, much longer than others'
4. Number of Ring Die holes:
TONY ring die has 5 rows of holes, which is much more than other supply
5. Driving Method of TONY pellet machine:
Our machine is drived by gear,not reduction box; Gear drives helpful to increase the usage life of gear, so the maintenance rate of gear is much lower.
6. Forged Main Shaft:  
TONY main shaft is forged, not casted. As well known, there is no air bubble in forging process,  so it is hard to be broken.

 

TONY Vertical Ring Die Pellet Machine TYJ760-160KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ760-160KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Which raw materials can be used to produce biomass wood pellets?
1.Agricultural waste
Crop stalks, such as corn stalks, wheat stalks, and rice stalks, are common raw materials for biomass fuel.  These straw resources are abundant and the collection cost is relatively low.
Agricultural product processing waste: including rice husks, peanut shells, corn cobs, sugarcane residue, etc.  Such waste usually has a certain energy content and can be processed into high-quality biomass fuel.
2.  Forestry waste
Wood shavings and sawdust: The wood shavings and sawdust produced during the wood processing are the main raw materials for wood-based biomass fuel.  They have a high density and energy content, and good combustion performance.
Branches and leaves: Branches and fallen leaves produced from pruning trees can also be used as raw materials for biomass fuel.  However, the branches need to undergo pretreatment such as crushing before they can be used in production.
Forestry logging residues, such as tree tips and roots left during the logging process, can also be converted into biomass fuel through collection and processing, achieving effective utilization of resources.
3.  Livestock and poultry manure
Livestock and poultry manure contains a large amount of organic matter.  After fermentation and other treatments, it can produce biogas and is an important raw material for gaseous biomass fuel.  Meanwhile, the dried feces can also be mixed with other biomass raw materials to produce solid fuel.
4.  Industrial organic waste
Food processing waste: Organic waste such as fruit peels, fruit pits, vegetable residues, and distillers' grains produced by food processing plants, rich in carbohydrates and other organic components, can be used to produce biomass fuel.
Paper mill waste: The bark and waste pulp produced during the papermaking process are rich in cellulose.  After treatment, they can be used as raw materials for biomass fuel.
Waste from printing and dyeing factories: Some wastewater from printing and dyeing factories contains organic dyes, fibers and other substances.  Through appropriate treatment, the organic components can be extracted for the preparation of biomass fuel.
5.  Energy crops
Miscanthus and sugarcane: These perennial herbaceous plants have the characteristics of fast growth, large biomass and strong adaptability.  They are rich in cellulose and hemicellulose and are potential raw materials for the production of solid biomass fuel.

What is a complete wood pellet production line?
1. Crushing process:
The raw material used to make wood pellets must be broken to a small size, and pellet machine users typically use a wood chipper to cut the wood into pieces 2.5 cm (0.98 in) or smaller
2. Fine crushing process:
Using a hammer mill, smaller pieces are crushed and cut into very small particles, reducing the size of the raw material to 5 mm (0.20 in). Some users will choose the pre-treated sawdust and can skip this step.
3. Drying process:
Drying the raw material to the proper moisture content is essential for the manufacture of high quality particles. Before granulation, it is necessary to ensure that the water content of the raw material is about 10%-15%. For a small batch of particles, the raw material can be left in the sun for at least 24 hours to dry naturally; For larger batches, a dryer can be used to dry the raw material to the desired moisture content.
4.Pelleting process:
The most commonly used equipment for granulation is the pellet machine. TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and press roll, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. When pelleting, it is necessary to ensure the uniform feed to prevent the blocking caused by too fast feed.
5. Cooling process:
When the molding particles leave the pellet machine, the particles themselves will be hot and release water vapor, so they must be cooled and dried, which can make them harder.
6. Packaging process:
Once the particles are cooled, they are transported to a packaging facility, packed and stored in a dry place.
 

Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.