About TONY Biomass Wood Pellet Machine:
The biomass pellet machine is a kind of pretreatment equipment for biomass energy. It mainly uses biomass wastes from agricultural and forestry processing, such as wood chips, straws, rice husks, tree barks, etc., as raw materials. Through pretreatment and processing, these raw materials are solidified and formed into high-density pellet fuels.
The vertical ring die pellet machine is a production machine that processes eucalyptus, pine, birch, poplar, fruit and straw, and bamboo smash into sawdust to form biomass fuel. Double-layer vertical ring die, 2 rolls are uniquely designed, and the mold is installed vertically. Working principle of the vertical ring die machine is that when the machine is running,ring die is stationary while the roller is rotating. The vertical ring die granulator is mainly suitable for various hardwoods with a variety of raw materials.
TONY Biomass Wood Pellet Machine Working Principle
The working principle of the 304 Stainless Steel Pellet Machine is mainly to rely on the pressure and friction between the template and the mold to gradually shape the raw materials and finally cut them into pellet products. The specific process is as follows:
1. Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the 304 Stainless Steel Pellet Machine.
2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.
3. Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.
4. Discharging: The granular products are fed into the discharge port to produce the products of the 304 Stainless Steel Pellet Machine.
TONY Pellet Machine Advantages:
1. TONY Automatic Self -lubrication system
A.TONY Spindle Automatic lubrication system
B.Rollers automatic lubrication system :It can keep TONY pellet machine in maintenance for 24 hours.
2. Output of TONY pellet machine: It can reach the expected output in our technical parameter.
3. Working Life of spare parts: Working life of our dies is 3000-4000 hours, much longer than others'
4. Number of Ring Die holes: TONY ring die has 5 rows of holes, which is much more than other supply
5. Driving Method of TONY pellet machine: Our machine is drived by gear,not reduction box; Gear drives helpful to increase the usage life of gear, so the maintenance rate of gear is much lower.
6. Forged Main Shaft: TONY main shaft is forged, not casted. As well known, there is no air bubble in forging process, so it is hard to be broken.
| TONY Vertical Ring Die Pellet Machine TYJ760-160KW -304Stainless Type Model |
Main Parts:
1.TONY new 304 stainless steel vertical ring die pellet machine TYJ760-160KW.
2. The rollers automatic lubrication system with galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pip.e
4. Electrical control system for all the above equipment. |
| Brand |
Model |
Main Power |
Lubrication Power |
Dust Power |
Capacity |
Weight |
Ring Die Inner Size |
Machine Size |
| TONY |
TYJ551-III-132 |
132KW+3KW |
0.25KW |
0.95KW |
2-2.5TPH |
5.5T |
560MM |
2364*1550*1705MM |
| TONY Vertical Ring Die Pellet Machine -304Stainless Type Models |
| NO |
Model |
Main Power |
Lubrication Power |
Dust Power |
Capacity |
Weight |
Ring Die Inner Size |
Machine Size |
| 1 |
TYJ551-III-90 |
90KW+3KW |
0.25KW |
0.95KW |
1-1.5TPH |
5.2T |
560MM |
2364*1550*1705MM |
| 2 |
TYJ551-III-110 |
110KW+3KW |
0.25KW |
0.95KW |
1.5-2TPH |
5.3T |
560MM |
2364*1550*1705MM |
| 3 |
TYJ551-III-132 |
132KW+3KW |
0.25KW |
0.95KW |
2-2.5TPH |
5.5T |
560MM |
2364*1550*1705MM |
| 4 |
TYJ760-III-160 |
160KW+4KW |
0.25KW |
0.95KW |
2.5-3TPH |
9T |
760MM |
2464*1750*2150MM |
| 5 |
TYJ760-III-185 |
185KW+4KW |
0.25KW |
0.95KW |
2.8-3.3TPH |
9.2T |
760MM |
2564*1850*2150MM |
| 6 |
TYJ760-III-200 |
200KW+4KW |
0.25KW |
0.95KW |
3-3.5TPH |
9.3T |
760MM |
2564*1850*2150MM |
| 7 |
TYJ850-III-220 |
220KW+4KW |
0.25KW |
0.95KW |
3-4TPH |
11T |
860MM |
2664*1950*2150MM |
| 8 |
TYJ860-III-250 |
250KW+4KW |
0.25KW |
0.95KW |
3.5-4.5TPH |
12T |
860MM |
2864*2150*2150MM |
| 9 |
TYJ860-III-280 |
280KW+4KW |
0.25KW |
0.95KW |
4-5TPH |
13T |
860MM |
2864*2150*2150MM |
Which Raw Materials Can Be Used To Produce Biomass Wood Pellets?
Biomass energy is a form of energy that converts solar energy into chemical energy through photosynthesis of plants and stores it inside biomass. It has a wide range of sources, mainly including:
Agricultural waste: such as straw, rice husk, corn cob, etc.
Forestry waste: such as wood processing residues, forestry cutting waste, etc.
Energy crops: plants specifically used for energy production, such as sugarcane, corn, switchgrass, etc.
Urban organic waste: such as kitchen waste, sewage and sludge, etc.
Livestock and poultry manure: organic waste generated by large-scale breeding.
Size: Less than 5mm (All the raw materials must be crushed into sawdust before going to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture:Generally, 10-15% is best for producing good quality wood pellet.
What Is A Complete Wood Pellet Production Line?
1. Crushing process:
The raw material used to make wood pellets must be broken to a small size, and pellet machine users typically use a wood chipper to cut the wood into pieces 2.5 cm (0.98 in) or smaller
2. Fine crushing process:
Using a hammer mill, smaller pieces are crushed and cut into very small particles, reducing the size of the raw material to 5 mm (0.20 in). Some users will choose the pre-treated sawdust and can skip this step.
3. Drying process:
Drying the raw material to the proper moisture content is essential for the manufacture of high quality particles. Before granulation, it is necessary to ensure that the water content of the raw material is about 10%-15%. For a small batch of particles, the raw material can be left in the sun for at least 24 hours to dry naturally; For larger batches, a dryer can be used to dry the raw material to the desired moisture content.
4.Pelleting process:
The most commonly used equipment for granulation is the pellet machine. TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and press roll, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. When pelleting, it is necessary to ensure the uniform feed to prevent the blocking caused by too fast feed.
5. Cooling process:
When the molding particles leave the pellet machine, the particles themselves will be hot and release water vapor, so they must be cooled and dried, which can make them harder.
6. Packaging process:
Once the particles are cooled, they are transported to a packaging facility, packed and stored in a dry place.
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.
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