Customized on-Demand Grass Hay Pellet Machine Wood Pellet Production Mill 2-2.5tph

• Customization: Available
• Type: 380V/415V/440V
• Voltage: 380V/415V/440V
• Model NO.: TYJ551-III-132KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales Service
• Model: Tyj551-III-132
• Main Power: 132kw
• Lubrication Power: 0.25kw
• Dust Power: 0.95kw
• Capacity: 2-2.5tph
• Weight: 5.5t
• Ring Die Inner Size: 560mm
• Machine Size: 2364*1550*1705mm
• Material: 304 Stainless Steel
• Spare Part: Ring Die and Roller Group
• Lubrication System: Automatic
• Bearing: Hrb Brand
• Material Moisture: 10-15%
• Structure: Vertical Ring Die
• Installation: Manual/Video Chat/Engineer Guide
• Transport Package: Iron Case
• Specification: 2364*1550*1705mm
• Trademark: Tony
• Origin: China
• HS Code: 8479300000
• Production Capacity: 100sets/Month
• Package Size: 236.00cm * 155.00cm * 170.00cm
• Package Gross Weight: 5500.000kg

Product Description

 

Product Description

TONY Pellet Machine TYJ551-III-132KW With Capacity 2-2.5Ton/Hour

TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure.
Biomass pellet machine can improve the efficiency of resource utilization, promote the development of circular economy, and have the dual value of economic benefits and ecological protection
The ring die of TONY pellet machine is vertical double layer, the upper and lower two layers are dual-use, improve the utilization rate, reduce the cost and improve the efficiency. Automatic timing oil lubrication is safer and more reliable.

Working Principle

TONY pellet machine converts biomass feedstock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components. Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield

TONY's 132KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:
1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:2-2.5Ton/Hour
B.Main Machine Power:132KW
C.Type: Vertical Ring Die Type With 2 Layers.

Product Characteristics

1. Efficient energy conversion
Biomass pellet machine can efficiently convert biomass raw materials into solid pellet fuels, which have a higher energy utilization rate than traditional fuels, and the exhaust gas emissions after combustion are more environmentally friendly.
2. Low cost, high production efficiency
The processing process of biomass pellet machine is relatively simple, and only needs to be compressed and dried, which makes the production cost low, while the production efficiency is high, which can save a lot of costs for enterprises and increase economic benefits.

3. Wide range of applications
Biomass pellet fuel can be used in heating, power generation, industrial production and many other fields. In the field of heating, it can replace traditional coal, natural gas and other fuels, reduce environmental pollution and save energy costs. In the field of power generation, biomass pellet machine can convert biomass fuel into electricity, providing reliable energy for urban industrial production and residential life. In addition, biomass pellet fuel can also be used for barbecue, heating and other purposes in family life.
 

4. Energy saving and environmental protection
The fuel produced by the biomass pellet machine has environmental protection characteristics, and the exhaust gas emissions after combustion are less, which helps to reduce air pollution. At the same time, the biomass pellet machine uses agricultural waste and other biomass raw materials to achieve the recycling of resources, helping to reduce dependence on fossil fuels.
5. Simple structure and convenient operation
The design of biomass pellet machine is reasonable, the manufacturing quality is reliable, and it has the characteristics of simple structure, easy operation, small size, less occupation, labor saving and electricity saving.

6. High wear resistance and long life
The main parts of the biomass pellet machine are specially treated with wear-resistant materials, so it can be continuously pressed and produced with strong durability. For example, the mold is developed by special processing technology of alloy steel, which has a hard and wear-resistant surface and a firm heart, and has a high low temperature impact toughness.
7. Automatic lubrication system
The automatic lubrication system is added to the biomass pellet machine, and the lubricating oil is automatically injected during the working time, which reduces the maintenance frequency and downtime, and improves the operation efficiency of the equipment.

1. Raw materials related to forestry
Sawdust: The sawdust sawn off by band saws in wood processing plants usually has a moisture content of less than 15% and is of uniform size. It is a good raw material for processing pellets and does not require any further treatment. It can be directly added to the biomass pellet machine for use
Wood shavings: Generally produced by furniture factories, they can be classified into large wood shavings and small wood shavings based on their size.
Wood chips: Generally, they are the scraps cut off during furniture processing.
Bark, waste wood, and branches: Bark, waste wood, and branches produced during wood processing and the manufacturing of artificial boards, etc.
Log: Refers to a tree that has just been cut down.
2. Raw materials related to agriculture
Crop straw: Various types of crop straw produced after the harvest of crops, including wheat straw, cotton straw, rice straw, corn straw, etc., can be used as raw materials for biomass pellet machines.
Corn cobs: They are one of the residues of crops and can be used as raw materials for generating energy.
3. Other raw materials
Livestock farm manure and sewage: It contains a large amount of organic matter and is easy to collect.
Other various combustible biomass: such as bamboo, sugarcane, alfalfa, as well as rice husks, peanut shells, efb, coconut shells, etc.
 

Processing biomass pellets has the following requirements for raw materials:
Moisture content	Granularity	Impurity content
The moisture content of raw materials is generally required to be between 10% and 15%. If the moisture content is too high, it will cause the pellets to be difficult to form, if the moisture content is too low, the raw material will become dry and fragile, and it is difficult to form a good bond during the processing, which will also affect the molding quality of the pellets, resulting in loose pellets and insufficient strength.	The particle size of the raw material needs to be adjusted according to the model of the granulator and the mold specifications. Generally, the particle size of the raw material after grinding should be less than 6-8 mm. If the particle size is too large, it will aggravate the wear of the press roll and the mold of the pellet machine, and it will also increase the energy consumption of the pellet machine, and may even lead to the material not being able to pass the mold smoothly, affecting the production process.	Raw materials should minimize the content of impurities, such as soil, sand, metal, etc. The presence of impurities will not only accelerate the wear of the equipment, but also may cause the quality of the pellets to decline, affecting the combustion performance.

Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

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