High-Efficiency Crusher Wood Hammer Mill Straw Fine Crushing Machine Tony Brand

• Customization: Available
• After-sales Service: Lifetime After-Sales Service
• Power Source: Electric
• Model NO.: TFD75*132
• Automatic Grade: Full-Automatic
• Warranty: 1 Year
• Power: 132kw
• Capacity: 4-5tph
• Weight: 5.9t
• Quantity of Hammer: 120PCS
• Material of Hammer: Manganese Steel
• Material of Screener: Carbon Steel
• Raw Materials: Agricutural&Waste Wood
• Usage: Making Biomass Sawdust
• Wearing Parts: Hammers+Sieve
• Bearing: Hrb Brand
• Diameter of Rotor: 750mm
• Installation: Manual/Video Chat/Engineer Guide
• Spare Parts: Screen/Rotor Group/Hammer
• Transport Package: Container
• Specification: 3000*1950*2200 MM
• Trademark: Tony
• Origin: China, Shandong
• HS Code: 8479300000
• Production Capacity: 100sets/Month
• Package Size: 300.00cm * 195.00cm * 220.00cm
• Package Gross Weight: 5900.000kg

Product Description

Product Description

About TONY Effective Hammer Mill::

The high-efficiency hammer mill is a versatile crushing machine that uses high-speed rotating hammers to break down materials into smaller particles. It is widely applied in industries like agriculture, biomass energy, mining, and waste recycling, thanks to its robust design, adaptability, and cost-effectiveness. The core working principle involves impact, shear, and attrition forces generated by hammer strikes, making it ideal for processing brittle, fibrous, or moderately hard materials.

TONY effective wood chip hammer mill is a device specifically designed for crushing biomass raw materials such as wood and wood chips into fine particles (such as wood chips and wood powder). It is widely used in fields such as biomass pellet processing, papermaking, artificial board production, and organic fertilizer production. Its core advantages lie in high crushing efficiency and strong adaptability, enabling it to quickly handle various wood chips and wood waste.

Effective Hammer Mill  Working Principle:

After the wood chips enter the crushing chamber through the feeding device, the high-speed rotating hammers, relying on centrifugal force, repeatedly impact, shear, squeeze and grind the materials:
The hammers first violently strike the wood chips, breaking them into small pieces;
The crushed materials are further ground and refined in the gap between the hammers and the liners, as well as the screen mesh;
When the particle size of the materials is smaller than the mesh size of the screen, they are discharged through the screen; the unqualified materials continue to be crushed in the chamber until they meet the requirements.

Specification

TONY Effective Hammer Mill Technical Parameters
NO	Model	Power(KW)	Capacity(T/H)	Hammer QTY(PC)	Size:L*W*H	Weight
1	TFD65*55	37	1-1.5	48	2000*1600*1700	2.5
2	TFD65*55	45	1.5-2	48	2000*1600*1700	2.5
3	TFD65*75	55	2-2.5	72	2000*1800*1700	3.2
4	TFD65*75	75	2-3	72	2000*1800*1700	3.2
5	TFD75*100	90	3-3.5	96	2000*1800*1900	4.5
6	TFD75*100	110	3-4	96	2000*1800*1900	4.5
7	TFD75*132	132	4-5	120	3000*1950*2200	5.9
8	TFD75*160	160	5-6	120	3000*1970*2200	6.7
9	TFD85*200	200	6-8	150	3200*2100*2300	7.2
10	TFD85*250	250	8-10	150	3400*2200*2400	7.8
11	TFD95*280	280	10-12	150	3600*2300*2450	8.4
12	TFD100-200	315	12-14	88	3700*2400*2500	10
13	TFD120-200	355	13-15	88	3800*2500*2600	11
14	TFD1400	400	15-18	120	3900*2600*2700	13
15	TFD1600	500	18-20	120	4500*3000*3000	16

Effective Hammer Mill Advantages:

1.To ensure security, the feed inlet of this machine adopts self-suction design to avoid serious damage to operators.
2.Low investment and energy consumption,
3. High output
4.High-quality finished products
5. Easy to operate and maintain
6.Druable, safe and reliable, low noise; Energy saving and safety
7. Wide variety of application for raw materials, high yield, suitable for installation in production line
8.It can be equipped with a separate dust discharge system, improving the workshop enviroment
9.CE approved.

1. Excellent performance:
High rotational speed, good stability, sturdy and durable body, simple operation and maintenance, and satisfactory energy consumption and output ratio.
2. Advantages of hammer pieces:
The hammer-type double-shaft high-efficiency crusher uses high-speed rotating hard and high-toughness alloy hammer pieces. Some hammer pieces are made of high-hardness tungsten carbide alloy material, which can increase their service life by 7 to 8 times.
3. Reasonable structure:
The bearing boxes of the double-shaft hammer mill are all made of steel. Each bearing box is equipped with four screws, which has strong applicability and high grinding efficiency. The two-stage crusher is equivalent to two hammer crushers combined into one, rationally combined into a whole, and the two sets of rotors are used in series.
4. Strong ability to handle high-moisture materials:
When crushing and grinding wet materials, there will be no problems of no discharge or material blockage, solving the problem of crushing high-moisture materials.

Which Raw Materials Can The Effective Hammer Mill Crush?

1.Agriculture and Biomass:
Crop straw (corn stalks, rice stalks, wheat stalks), peanut shells, corn cobs, sugarcane residue;
Grain by-products (rice husks, bran, soybean meal), forage grass, hay.
2.Wood and Forestry:
Branches, shrub branches, wood offcuts, sawdust, and wood shavings (which need to be pre-treated by a chipper first).
3.Other categories:
Food waste (fruit peels, vegetable residues), pharmaceutical waste (roots and stems of herbs), organic garbage, etc

What Is a Complete Wood Pellet Production Line?

Wood log is the most common raw material for making wood pellets.The main processing process of wood pellets:
01Wood Chipping Process
This process is mainly used to grind the wood logs whose diameter is under 25cm without barks into wood chips with size 25-55mm.   The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
02Fine Crushing Process
This process is mainly used to crush  wood chips into sawdust,to ensure the density and combustion efficiency during the subsequent pressing and forming process,Hammer mill can quickly crush the materials to the required particle size.   The production process is continuous, which greatly improves the production efficiency.
03Drying Process
This process is mainly used to dry the moisture content of sawdust to 10-15%.  Drying the raw material to the proper moisture content is essential for the manufacture of high quality pellets. .   For a small batch, the raw material can be left in the sun for at least 24 hours to dry naturally;   For larger batches, a dryer can be used to dry the raw material to the desired moisture content
04Pelleting Process
This process is mainly used to products pellets with φ6-8mm.  TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and roller group, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end.   When pelleting, it is necessary to ensure the uniform feed .
05Cooling Process
This process is mainly used to cool pellets from 80-90ºC to 20-30ºC.  The freshly pressed pellets have a relatively high temperature and are soft.   They need to be cooled and shaped through a cooler .   After cooling, the hardness of the particles increases, making them easier to store and transport
06Packing Process
This process is mainly used to pack pellets into 15-50KG/Bags.  Once the pellets are cooled, they are transported to a packing facility, packed and stored in a dry place.  Finished wood pellet products are usually packaged in ton bags or small bags to meet the needs of different customers.It is important to note that different pellet manufacturers may have different process details and quality control standards.If you have any questions, please contact TONY.

Packing & Delivery

After Sales Service

Q1:Are You Trading Company or Factory?

     We,Shandong TONY  is a Factory with 20+ years experience in Machinery Manufacturing,we provide you competive Factory Price and good After-sale Service!

Q2:What About The Machine Installation?

     For a single machine or a simple line,we provide you Foundation Drawing ,Installation Instruction Books or sucessful installed machinery picture or video;for large machines and complex productioin line,we could send our engineers to guide the installation if necessary 

Q3:How About The Spare Parts?

     We offer some free spare parts like blade, belt,gasket etc small parts,for the BLADES,KNIVES,SHAFTS etc important wearing parts,we sugget customers buy some along with the machines to save the shipping cost,and we have enough spares parts in stock.

Q4:Could We Visit Your Factory and Test the Machine?
     We warmly welcome you to visit our factory anytime,and we are very glad to test our machine with your required raw material.