CE Approve High Capacity Complete Biomass Bamboo Coconut Husk Wood Pellet Production Line
The complete wood pellet production line through our research and design is manufactured for produce the wood pellets, Main equipments within it include Wood Chipper-Hammer Mill-Rotary Drum Dryer-Galvanized hydraulic storage bin-Wood Pellet Machine-New galvanized Cooler-Packing Machine. It has advantages such as compact structure, good appearance, high yield, less consumption, convenient and reliable performance etc.
Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree),
bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass,
bagrass, palm fiber, waste paper, non-physical material
Size:6-12mm (All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.)
Moisture: Generally, 10-15% is best for producing good quality wood pellet.
Processes of complete biomass pellet production line
1.Crushing Process
a. If the raw material is big wood log with bark,we need wood debarker machine and wood splitter machine to make the wood with small size.
b. If the thickness of raw wood material is >10mm, and >50 * 50mm(L * W), we need use the Wood Chipper to chip them into small pieces.
2.Grinding Process
It can crush wood chips, shavings, wood, leftover bits and pieces , roughage, etc.
1.It adopts welded-steel plate construction, the main machine is embedded for seal.
2.Motor and crusher are direct-connected driving with drum coupling and built-in rotors. Dead-zone free crushing and better uniform granularity.
3.The magnetic selector on the upper part can sort out metal materials.
4.Forged hammers has symmetric homogeneous permutation, small vibration without blind angle, large crushing friction area.
5.After balance calibration, rotors can work reversely.
6.Operating door has safety interlock to make sure it can not be opened when running.
3.Drying Process
Rotary Dryer includes Stove and Main Rotary Dryer, which can reduce the moisture from 50% to 10%. Our stove is fueled by coal and biomass fuel, saving electrical energy largely.
(client can build the hot stove by self, and we provide its drawing)
The moisture content of raw materials must be controlled :10%-15%.
4.Galvanized hydraulic storage bin is mainly used for biomass particle production line, plays the role of temporary storage of materials, in order to ensure the continuous operation of the whole production line, can be used for the temporary storage of small wood chips, shavings, sawdust and other materials. Hydraulic silo is mainly composed of box, bottom frame, push and pull frame, fixed retaining wing, hydraulic cylinder and other parts.
5.Pelleting Process
Pellet mill machine is the most important equipment : Press raw material into pellet.
Advantages of the 10th generation wood pellet machine: Huixin Brand gearbox is equipped with a special plate radiator to cool the gearbox temperature.
1.Stainless steel discharge cover, stainless steel top cover, stainless steel cutter, stainless steel lifting knife,stainless steel dust cover.
2.Adjustable inner cutter, the length of the final pellets can be controlled by adjusting the distance of the cutter.
3.Slewing support is placed under, the dialing reducer is placed under.
4.Use Huixin brand hard gear reducer.It has greater torque resistance and is less prone to damage.
6.Cooling Process
New galvanized Cooler:To cool the pellets from high temperature into lower temperture.
Strong corrosion resistance, high stability, long service life.
Complete closed structure, stainless sieve, low noise and stable operating
7.Packing Process:
After cooling, the wood pellet will not directly enter into the fuel process, avoiding the wood pellet affected with damp. The packing process is necessary. In this process, we suggest our Semi-Auto Packing Machine to you.
The weighting scope of this machine is 15kg-50kg per bag.
Installation Instructions
TONY is a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.Having developed the pellet machines with reliable functions, reasonable design, energy saving and high efficiency low consumption, our vertical ring die pellet mill which use special gear transmission has sold very well during home and aboard.
We always supply the most suitable machines for customers with excellent quality and competitive price.
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Q: What is the capacity of the production line?
A: The capacity of wood pellet production line can be ranged from 300kg/h to 10ton/h per production line.
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Q: What kind of raw materials can be used to make fuel pellets?
A: Agro. Waste: Corn straw, rice husk, peanut hull, maize straw, wheat straw, cotton straw, rice straw, corn cob, bean stalk, sunflower stalks, mustard stalk, rice stalks, coffee husk, cotton shell, peanut shell, coconut shell and other agricultural waste.
Forestry waste: Sawdust, tree branch, leaf, wood chips, wood wastes, forestry wastes, palm tree, sugarcane residue, tea waste and other organic waste.
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Q: What's the size of final pellets?
A: Pellets Diameter: 4mm, 6mm, 8mm, 10mm, 12mm, (Different Diameters for your Different Requirement.)
Pellets Length: 10-50mm; (Adjustable, normally between 20-36mm)
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Q: How many people needed to operate the pellet line?
A: It generally needs 2-5 persons to operate the pellet line.(According to your materials)
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Q: Are you trading company or factory? A: We are both trading company and manufacturer, professionally manufacturing pellet machines with many years experiences.
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