Capacity 2.5-3t/H Straw/Sawdust/Wood Pellet Mill Machine for Sale with Double Layer Mold
A set of vertical ring die pellet machine is composed of a main machine, a dust removal equipment, an automatic refueling machine and an electric control cabinet.
Among them, the main shell of the pellet machine is made of 304 stainless steel, which is not easy to corrode and easy to replace parts compared with iron.
Our gear box is Zhejiang Huixin brand, quality, after-sales service are guaranteed.
Product Description
TYJ series high efficiency centrifugal granulator is a patented product with Chinese characteristics. The heart of this machine lies in its unique "double die" structural assembly. The "roller" of the machine is made of high wear-resistant alloy and stainless steel, which greatly improves the durability of spare parts.
A notable feature is an automatic lubrication system that carefully infuses and filters the grease, ensuring continuous operation for long periods of time. In addition, the mill is equipped with a dust cooling system, which effectively reduces dust generation and pollution
Product Parameters
Model |
Power(KW) |
Capacity(T/H) |
Size(MM) |
Weight(T) |
TYJ551-II |
90-110 |
1.5-2 |
2100*1300*2000 |
5.5 |
TYJ551-III |
132 |
2-2.5 |
2250*1400*2150 |
5.9 |
TYJ760-III |
160 |
2.5-3 |
2500*1600*2400 |
8.5 |
TYJ860-III |
220-250 |
3-4 |
2700*1700*2500 |
13.5 |
Raw material requirement
Raw material: wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree),bamboo shavings, rice hust, seeds shells, peanut shells, wheat straw, corn stalk, cotton stalks, alfalfa grass,bagrass, palm fiber, waste paper, non-physical material
Size:6-10mm (All the raw materials must be crushed into sawdust
Moisture: Generally, 10-15% is best for producing good quality wood pellet
Working Principle
Detailed Photos
The gearbox adopts Zhejiang Huixin brand, Tony customized model, and increases the transmission ratio. The gearbox is printed with Zhejiang Huixin brand and Tony customized LOGO. Compared with the ordinary Huixin model, the internal gears are larger and thicker, which is more beautiful and generous.
Double-layer ring die
1. Made of alloy and stainless steel;
2. Professional heat treatment process, hardness can reach HRC62 or above.
3. Vertical ring die, vertical feeding.
4. Double-layer mold, one machine for two uses, when one side is damaged, turn it over and use the other side.
5. Aperture: 4mm, 6mm, 8mm, 10mm, 12mm
6. Use time: 1000-1500 hours
Lower-dispensing plate pellet machine
1. The disc has a longer service life. The lower-dispensing method makes the disc no longer affected by water vapor, which prolongs the service life of the disc.
2. Better pellet forming effect: The lower-dispensing material is driven by the gear box to drive the disc, and the formed pellets are thrown out by centrifugal action, which has a higher forming effect and is more beautiful.
3. More convenient maintenance: The lower-dispensing system is more convenient to replace the mold, which reduces the maintenance cost.
The upper discharge shell is made of 304 stainless steel, which is resistant to steam corrosion and durable. It reduces the shortcomings of poor pressure resistance and easy cracking caused by welding, and the arc profile has stronger tensile strength and is not easy to be damaged.
The internal lifting knife is made of thickened stainless steel, which can effectively avoid high temperature and steam corrosion, increase the durability of the lifting knife, and make the lifting force better, so that the raw materials inside the pellet machine are not easy to cover and accumulate, and the output is higher.
Spindle
1. Our spindle is forged
2. There is no air in the spindle during forging
3. It is not easy to break when running at high speed
4. Harbin silent bearing, wear-resistant and temperature-resistant fluororubber oil seal
In Tony, before each product is sold on market, it will pass 12 technology and decision check points, 16 check equipment tests, 18 plan tests and 20 operating issue tests.
Water ingress test, electric leakage test, blockage test and vibration test achieve outstanding quality of Tony Machinery finally.
Pellet production line
Main Process to Press Wood Pellets
Crushing: Raw biomass materials, like wood or straw, are chipped into smaller pieces.
Further Crushing: These pieces go through another round of crushing for size uniformity, aiding in blending.
Drying: The crushed material is dried to reduce its moisture content to roughly 10-15%.
Pelleting: The dry material is pressed at high temperatures to create dense pellets.
Cooling: Freshly-made pellets are cooled down to harden.
Packaging:Finally, pellets are packed for transport and storage, in either small or bulk quantities.
Company Profile
Tony is the leader of pellet machinery industry in China. Innovation of Tony's employees not only forms leading pride technology, but also guarantees own exigencies on cause. Tony invests over 20% of sales volume into research and development, establishes the first pellet machinery research and development center with global level in China, owns 24 research and development persons, including 4 doctors and 5 masters, cooperates with Germany EBIB Mechanical Power Technology Group to research and develop core technology with vertical pelletizing and power transmission successfully, has topping technical research and development team that concentrates on research and development of new technology and new material, and obtains famous brand enterprise of Shandong Province and China high-tech enterprise.
After Sales Service
-24 Hours Online Service.
-Inquiry will be replied within 2 hours.
-All-the-way tracking service offered from placing order to delivery.
-Free training for operation, debugging and daily maintenance.
-We can provide professional guide installation.
-One year warranty and all-round after-sales service.
-Customized design and flow chart are available for our clients.
-Independent R&D team and strict & scientific management system
Tony Case
Certificates and Patents
Customer visit
Packing&Shipping
QAF
Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses, distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials.
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.