TONY High Effictive Wood Chips Hammer Mill Biomass Sawdust Hammer Mill
TONY Effictive Hammer Mill is a pulverizer specially used for raw materials crushing in the biomass fuel production process. It has two series of single spindle and dual spindle, with features of high output and efficiency. It can crush wood chips, shavings, crop and plant crude fibers, roughage, etc
Compared with traditional crushers, it uses advanced cutting head design, power system and optimized transmission system to complete crushing tasks in a short time and consume less energy.
It has complete protective devices, such as sealed crushing chamber, overload protection system, emergency braking device, etc., to effectively prevent material splashing and equipment failure from harming the operator.Forged hammers has symmetric homogeneous permutation, small vibration without blind angle, large crushing friction area. Wear-resisting material behind sieving slice has big wrapping angle. Hammer are independent designed . The blades are enhanced for better wear-resistance and longer working life
In the biomass energy industry, TONY Effictive Hammer Mill are mainly used to process wood chips into sawdust, which can be further made into biomass pellet fuel for power generation, heating and so on.
Motor of Hammer mill drives rotor to rotate in high speed in the crushing cavity. The materials are feeded into the machine through the upper feeding opening and are striked, impacted, sheared and grinded by high speed moving. Under the bottom of rotor, it is equipped with sieve plate. Among the crushed materials fractions that is less than mesh size are discharged through sieve plate, materials fractions that is bigger than mesh size are kept on the sieve plate to be striked and grinded by hammer and they are discharged out of machine finally. The main woriking parts of hammer crusher is the rotor with hammer. Rotor consists of main shaft, disc, pin roll and hammer
Wide Range Of Application
All kinds of wood, timber scraps, tree branches, wood chips, edge material, tree bark, bamboo skin and other material which can be crushed into sawdust.
| Belt Conveyer |
To transport materials into hammer mill. (Optional galvanized material) |
| High Effictive Hammer Mill |
To crush the materials into 3-5mm sawdust |
| Fan Blower |
To help transport the sawdust into dryer |
| Cyclone |
To discharge the materials and collect the dust |
| Air-lock |
To prvent the outside air from entering inside |
| Galvanized dust collector |
To collect the dust while in the production |
Main spare parts:
The sawdust making machine key spare parts such as hammers and screener are made by our CNC systems, through high technical heat treatment, standing out from other suppliers is that we could ensure the parts high precision and good quality.
| The use of manganese steel material, thickness of more than 4mm, improve life, reduce costs, the use of both sides of the discharge, the design area utilization rate increased by 30%, the discharge area utilization rate is higher, the output is larger |
Rotor balance test, can work in reverse, there is no dead Angle in the crushing process, the finished product is very fine |
The use of carbon tungsten alloy and other high hardness materials, is 7-8 times the service life of ordinary hammer, effectively reduce the cost of use |
1.A set of Effective Hammer mill includes Feed belt conveyor - Effective hammer mill- Air pipes--Dust removal pipe- Cyclone - Sawdust fan blower - Galvanized dust collector - Air lock - Discharge belt conveyor- Electric control cabinet
2. Both sides of the screen discharge, greatly improve the discharge area, improve production capacity
3. Screen, hammer replacement is simple and convenient, directly from both sides, saving time and effort
4. The hammer adopts tungsten spot welding wear-resistant coating to increase the service life of the hammer and reduce the use cost; The screen is made of manganese steel, which can improve the life and reduce the cost
5. The rotor direction can be replaced clockwise and counterclockwise, extending the use effect of the crusher hammer and ensuring the balance of the rotor
6. Two-stage motor drive, speed at 3000r/min, high efficiency
7. The motor and spindle are directly connected by coupling, with small kinetic energy loss and high crushing efficiency
8. The body design of the crusher is increased, the bottom design of the damper is adjusted, according to the dry and wet materials and the proportion of materials to ensure material circulation and ensure production capacity
9. The crusher adopts negative pressure connection such as fan and cyclone dust collector to ensure the smoothness of sawdust blanking, improve productivity, and combine cyclone dust collector and bag dust collector to improve dust removal effect
| TONY Effective Hammer Mill Technical Parameters |
| NO |
Model |
Power(KW) |
Capacity(T/H) |
Hammer QTY(PC) |
Size:L*W*H |
Weight |
| 1 |
TFD65*55 |
37 |
1-1.5 |
48 |
2000*1600*1700 |
2.5 |
| 2 |
TFD65*55 |
45 |
1.5-2 |
48 |
2000*1600*1700 |
2.5 |
| 3 |
TFD65*75 |
55 |
2-2.5 |
72 |
2000*1800*1700 |
3.2 |
| 4 |
TFD65*75 |
75 |
2-3 |
72 |
2000*1800*1700 |
3.2 |
| 5 |
TFD75*100 |
90 |
3-3.5 |
96 |
2000*1800*1900 |
4.5 |
| 6 |
TFD75*100 |
110 |
3-4 |
96 |
2000*1800*1900 |
4.5 |
| 7 |
TFD75*132 |
132 |
4-5 |
120 |
3000*1950*2200 |
5.9 |
| 8 |
TFD75*160 |
160 |
5-6 |
120 |
3000*1970*2200 |
6.7 |
| 9 |
TFD85*200 |
200 |
6-8 |
150 |
3200*2100*2300 |
7.2 |
| 10 |
TFD85*250 |
250 |
8-10 |
150 |
3400*2200*2400 |
7.8 |
| 11 |
TFD95*280 |
280 |
10-12 |
150 |
3600*2300*2450 |
8.4 |
| 12 |
TFD100-200 |
315 |
12-14 |
88 |
3700*2400*2500 |
10 |
| 13 |
TFD120-200 |
355 |
13-15 |
88 |
3800*2500*2600 |
11 |
| 14 |
TFD1400 |
400 |
15-18 |
120 |
3900*2600*2700 |
13 |
| 15 |
TFD1600 |
500 |
18-20 |
120 |
4500*3000*3000 |
16 |
| The hammers are symmetrically optimized, and the gap between the hammer and screen is adjustable,which fully meets the requirements of coarse and fine crushing. |
The rotor can work in both forward and reverse directions, to increase the service life of wearing parts. |
The fully open operating door, can be displaced for easy operation. |
| The linkage screen pressing mechanism makes it easy to replace the screen. |
Optional Pneumatic material guide mechanism, to achieve automatic control. |
| The motor and spindle are directly connected by coupling, which has small kinetic energy loss and high crushing efficiency |
Feed from the top, can be equipped with various forms of feeding equipment |
The company LOGO is engraved on the body of the hammer mill, highlighting the strength of the TONY brand |
| Case: |
It adopts welded-steel plate construction,ma machine is embedded for seal. |
| Transmission : |
Motor and crusher are direct-connected driving with drum coupling and built in rotors. |
| Structure: |
The gap between the hammer and screen is adjustable,which fully meets the requirements of coarse and fine crushing. |
| Rotors: |
After balance calibration,rotors can work reversely. |
| Magnetic: |
The magnetic selector on the upper part can sort out metal materials. |
| Hammers: |
Forged hammers has symmetric homogeneous permutation,small vibration without blind spot ,large crushing friction area. |
| Safety: |
Operating door has safety interlock to make sure it can not be opened when running |
FAQ
Q: What is a Hammer Mill?
A: A Hammer Mill is a machine that pulverizes wood chips, shavings, grains and plant fibers into sawdust.
Q:What is raw material?
A,Stalk, wood chips, nut shell, straw, rice husk, bamboo chips, paper, leaves, waste wood.agriculture waste, wood shavings, sawdust
Q:What is the usage?
A:Hammer mill is widely used in fodder factories, cultivation factories, and organic fertilizer factories, It can be used in producing Chinese medicine, chemical industry and in other areas.
Q: What is your main market?
A: South America, Eastern Europe, Southeast Asia, Africa, Oceania, Eastern Asia
Q: What is your producing time?
A: Producing time depends on that machines you ordered, Usually takes 45 days.
Q: If equipment have some quality problem, how would you deal with?
A: We will responsible for all the quality problems. We will check the machine to get the problem. If need parts, will send them to you.
Q. What is your payment term?
A: T/T 40% down payment, balance to be paid before shipment.
TONY High Effictive Wood Chips Hammer Mill Biomass Sawdust Hammer Mill
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