New Stainless Steel 304 Wood Sawdust Pellet Machine with Capacity 1-1.5ton/Hour

• Customization: Available
• Type: Pellet Machine
• Voltage: 220V/318V/415V
• Model NO.: TYJ551-III-90KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: All Working Life Service
• Model: Tyj551-III-90
• Main Power: 90kw+3kw
• Lubrication Power: 0.25kw
• Dust Power: 0.95kw
• Capacity: 1-1.5tph
• Weight: 5.2t
• Ring Die Inner Size: 560mm
• Machine Size: 2364*1550*1705mm
• Material: 304 Stainless Steel
• Spare Part: Ring Die and Roller Group
• Lubrication System: Automatic
• Bearing: Hrb Brand
• Raw Materials: Wood Chips, Sawdust, Timber, Trunks .Ets Wood Wast
• Material Moisture: 10-15%
• Transport Package: Iron Case
• Specification: 2364*1550*1705mm
• Trademark: tony
• Origin: China
• HS Code: 8479300000
• Production Capacity: 100 Sets/Month
• Package Size: 236.00cm * 155.00cm * 170.00cm
• Package Gross Weight: 5200.000kg

Product Description

TONY Pellet Machine TYJ551-III-90KW With Capacity 1-1.5Ton/Hour

Product Description

TONY specializes in wood pellet machine online for sale, TONY pellet machine have all benefits of vertical ring die pellet machine. It can process all kinds of materials biomass raw materials, such as wood log, wood pallets,wood roots,sawdust, shaving, chips, straw, EFB,bamboo,rice husk, sunflower husks, rubber, ash, cement, branches, peanut and other fruit shells, trunks, bark, and so on of all kinds of biomass raw materials. TONY Brand pellet machine are widely used in all kinds of industry and recommended by experts, the wood pelleting mill can be used in fertilizer, wood processing, power, biomass energy fuel, and chemical plants. For low investment and high profit, TONY Brand pellet machine will your best choice of doing biomass pellet proecessing. TONY Brand pellet machine are solid and strong, their unique design, studied for a long problem free life, continuously evolves in order to be more and more versatile, and tailor made: different models, versions and optional answer to different clients' needs, to all production fields necessities and to requirements of process' automation.

Working Principle

The working principle of the TONY brand 304 Stainless Steel Pellet Machine is mainly to rely on the pressure and friction between the template and the mold to gradually shape the raw materials and finally cut them into pellet products.

1.Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the 304 Stainless Steel Pellet Machine.
2.Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.
3.Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.
4.Discharging: The granular products are fed into the discharge port to produce the products of the 304 Stainless Steel Pellet Machine.

TONY's 90KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:
1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:1-1.5Ton/Hour
B.Main Machine Power:90KW
C.Type: Vertical Ring Die Type With 2 Layers.

Product Characteristics

1.TONY pellet machine motor shaft is directly connected to gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.
2.TONY wood pellet machine bearing chamber has been modified, sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.
3.TONY gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower.
4.TONY Pellet machine bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.
5.TONY Pellet machine rhe ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.
6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.
7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.
8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

Wide Range Of Application

Wide Range Of Raw Materials 

Application Field

Equipment Upgrade
TONY Pellet Machine Compared To Competitors
TONY Pellet Machine Gearbox Advantages

Shandong TONY Environmental Protection SCI-TECH CO., LTD adopts a gearbox customized with HUIXIN specifically for Tony particle machines. The advantages are as following:
1. Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.
2. The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64, with an accuracy level of 5-6.
3. The high-speed bearings of the gearbox are imported from NSK brand in Japan.

1.TONY use HUIXIN brand custom-made TONY special gearbox with bigger and heavier gears inside.
2.TONY 90KW HUIXIN brand gearbox center distance is 1048mm which is bigger than competitors
3.The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.
4. Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system.
5.The gearbox of Shandong TONY Environmental Protection SCI-TECH CO., LTD only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

TONY Pellet Machine Oil Cooling Device

Plate heat exchanger (oil cooling device) is composed of many stamped corrugated thin plates at certain intervals, sealed with gaskets around them, and overlapped with a frame and compression screws. The four corner holes of the plate and gasket form the fluid distributor and collection pipe. At the same time, the cold and hot fluids are separated reasonably so that they are separated on both sides of each plate.

(1) Higher heat transfer coefficient Due to the fact that different corrugated plates are in the opposite direction, forming complex channels, the fluid between the corrugated plates flows in a three-dimensional rotating flow.  Turbulence can occur at lower Reynolds numbers (generally Re=50-200), resulting in a higher heat transfer coefficient.  Generally, it is considered that the red color is 3-5 times that of the shell and tube type. (2) Large logarithmic mean temperature difference, small end temperature difference The hot surface and no bypass of the plate heat exchanger (oil cooling device) result in a small temperature difference at the end of the plate heat exchanger, and the heat transfer to water can be less than 1 ºC, while the shell and tube heat exchanger can only reach 5 ºC, which is not conducive to low-temperature heat dissipation and oil cooling. (3) Larger heat exchange area The plate heat exchanger has a compact structure, and the heat transfer area per unit volume is 2-5 times that of a tube heat exchanger.  Unlike shell and tube heat exchangers, it does not require a reserved maintenance position for the extraction of tube bundles.  Therefore, in order to achieve the same heat transfer capacity, the plate heat exchanger occupies an area of approximately 1/5 to 1/8 of the shell and tube heat exchanger. (4) Easy to change heat exchange area or process combination Plate heat exchangers (oil cooled devices) can achieve the required process combination by changing the layout of plate types or replacing multiple plate types.

TONY Pellet Machine Main Parts

	Main Pellet Machine 1.SS304 type 2.Capacity:1-1.5T/hour (It depends on clients raw materials) 3.Power:90kw+3kw(Stripping Material Motors) 4.Motors can be changed to frequency motors according to clinets' demand 5.Use HUIXIN Brand TONY Custom-made bigger and heavier gearbox.
Cyclone and dust Collector 1.It is mainly used to collect dust that come out of pellet machine during producing the pellets. 2.There are 3.dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
	Automatic Lubrication System  1.Automatic Grease lubrication system for rollers bearings. 2.Automatic Grease lubrication system for main shaft bearings. 3.It can keep the pellet machine in maintenance for 20 hours.   4.Automatic fixed time lubrication.Customer can set time by himself. 5.Increase the oil circuit failure alarm device, once blocked, alarm immediately.
Screw Conveyor 1. It is used to transport the sawdust to the pellet machine, optional according to customer needs. 2. If customer digs a pit, you will need screw conveyor with φ219 and 6m length. If customer does not dig a pit, you will need screw conveyor with φ219 and 6m length. 3. The screw conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine, and the conveying speed of the screw conveyor is controlled by sensing the current of the pellet machine.
	Galvanized Belt Conveyor 1. It is used to transport the sawdust to the pellet machine, optional according to customer needs. 2. If customer digs a pit, you will need belt conveyor with50cm width and 10 meters length . If customer does not dig a pit, you will need belt conveyor with50cm width and 8 meters length . 3. The belt conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine, and control the conveying speed of the belt conveyor by sensing the current of the pellet machine.
Motors 1.TONY Motors uses Qingao SHUOBO Brand. 2.Pure copper national standard motor. 3.The motors can also be changed into a variable frequency motor according to customer needs. Please consult TONY for the price difference of variable frequency motor. 4.You can also chose your motor brand by consulting TONY price difference.
	Electrical Cabinets 1.We use well-known Chinese brand electrical components, and we can also choose well-known electrical appliances according to customer requirements. Please consult Tony for the price difference. 2.TONY a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence.  3.Control panel has 3 sound and light buzzers.One is the lubrication fault alarm indicator. When the automatic lubrication system of the roller and the automatic lubrication pump of the gear box are not started or fail during operation or are overloaded during operation, alarm indicator will light up.One is when the automatic lubrication system of the roller is overpressured, alarm indicator will light up.One is when the main machine of the pellet machine is overheated, alarm indicator will light up. 4.If the customer chooses a variable frequency motor, all components in the electric control cabinet need to adopt variable frequency control. Please contact Tony to obtain the price difference of the variable frequency control cabinet.

TONY Pellet Machine Main Spare Parts

Ring Die

1. Materials:Bearing Steel GCr13,hardness above HRC62.

2. Double-lay die, dual use.Service Time: 1000-1500 hours

3. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm 

Roller Group

1.Materials: Bearing Steel GCr13

2.Service:500-600 hours

3.TONY 90KW pellet machine has 2 rollers as a group.

Rollers Shell

1.Materials: Bearing Steel GCr13

2.Service:500-600 hours

3.According to actural factors, such as capacity and raw material, two or three or four rollers are used. 

 

Bearings

1.China HRB Bearings.

2.Genuine Haerbin bearings Longer service life.

3.Larger bearings inside.

Detailed Photos

 

Product Parameters

 

TONY Vertical Ring Die Pellet Machine TYJ551-90KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-90KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size	Remarks
TONY	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM	Huixin Brand Gearbox Gearbox Center Distance:1048mm
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size	Remarks
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM	Same Model For Huixin Brand Gearbox Everthing the same,just motor differentGearbox Center Distance:1048mm
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM	Huixin Brand GearboxGearbox Center Distance:1098mm
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM	Bigger Model Huixin Brand Gearbox
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM	Bigger Model Huixin Brand Gearbox
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM	Huixin Brand GearboxGearbox Center Distance:1238mm
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM	Bigger Model for Huixin Brand Gearbox
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM	Bigger Model for Huixin Brand Gearbox

 

Our Advantages

 

Company Profile

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory price is different. You get what you pay for.
The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy! To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!
Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.