Tony Wood Pellet Machine Flax Straw Coconut Shell Pellet Machine High Efficiency

• Customization: Available
• Type: Pellet Machine
• Voltage: 415V/380V/220V
• Model NO.: TYJ860-III-280KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: All Working Life Service
• Model: Tyj860-III-280kw
• Main Power: 280kw+4kw
• Lubrication Power: 0.25kw
• Dust Power: 0.95kw
• Capacity: 4-5tph
• Weight: 13t
• Ring Die Inner Size: 860mm
• Machine Size: 2864*2150*2150mm
• Material: 304 Stainless Steel
• Spare Part: Ring Die and Roller Group
• Lubrication System: Automatic
• Bearing: Hrb Brand
• Raw Materials: Wood Chips, Sawdust,.Efb,Straw,Grass,Huskwood Wast
• Material Moisture: 10-15%
• Transport Package: Iron Case
• Specification: 2864*2150*2150MM
• Trademark: tony
• Origin: China
• HS Code: 8479300000
• Production Capacity: 100 Sets/Month
• Package Size: 286.00cm * 215.00cm * 215.00cm
• Package Gross Weight: 13000.000kg

Product Description

TONY Pellet Machine TYJ860-III-280KW With Capacity 4-5Ton/Hour

Product Description

TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure. Biomass pellet machine can improve the efficiency of resource utilization, promote the development of circular economy, and have the dual value of economic benefits and ecological protection

Working Principle

TONY pellet machine converts biomass feedstock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components. Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield

 

TONY's 280KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:
1.TONY new 304 stainless steel vertical ring die pellet machine
2. The rollers automatic lubrication system contains galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
4. Electrical control system for all the above equipment.
A. Capacity:4-5Ton/Hour
B.Main Machine Power:280KW
C.Type: Vertical Ring Die Type With 2 Layers.

Product Characteristics

1. Efficient energy conversion
Biomass pellet machine can efficiently convert biomass raw materials into solid pellet fuels, which have a higher energy utilization rate than traditional fuels, and the exhaust gas emissions after combustion are more environmentally friendly.
2. Low cost, high production efficiency
The processing process of biomass pellet machine is relatively simple, and only needs to be compressed and dried, which makes the production cost low, while the production efficiency is high, which can save a lot of costs for enterprises and increase economic benefits.
3. Wide range of applications
Biomass pellet fuel can be used in heating, power generation, industrial production and many other fields. In the field of heating, it can replace traditional coal, natural gas and other fuels, reduce environmental pollution and save energy costs. In the field of power generation, biomass pellet machine can convert biomass fuel into electricity, providing reliable energy for urban industrial production and residential life. In addition, biomass pellet fuel can also be used for barbecue, heating and other purposes in family life.
4. Energy saving and environmental protection
The fuel produced by the biomass pellet machine has environmental protection characteristics, and the exhaust gas emissions after combustion are less, which helps to reduce air pollution. At the same time, the biomass pellet machine uses agricultural waste and other biomass raw materials to achieve the recycling of resources, helping to reduce dependence on fossil fuels.
5. Simple structure and convenient operation
The design of biomass pellet machine is reasonable, the manufacturing quality is reliable, and it has the characteristics of simple structure, easy operation, small size, less occupation, labor saving and electricity saving.
6. High wear resistance and long life
The main parts of the biomass pellet machine are specially treated with wear-resistant materials, so it can be continuously pressed and produced with strong durability. For example, the mold is developed by special processing technology of alloy steel, which has a hard and wear-resistant surface and a firm heart, and has a high low temperature impact toughness.
7. Automatic lubrication system
The automatic lubrication system is added to the biomass pellet machine, and the lubricating oil is automatically injected during the working time, which reduces the maintenance frequency and downtime, and improves the operation efficiency of the equipment.

 

TONY Pellet Machine Main Parts

	Main Pellet Machine 1.SS304 type 2.Capacity:4-5T/hour (It depends on clients raw materials) 3.Power:280kw+3kw(Stripping Material Motors) 4.Motors can be changed to frequency motors according to clinets' demand 5.Use HUIXIN Brand TONY Custom-made bigger and heavier gearbox.
Cyclone and dust Collector 1.It is mainly used to collect dust that come out of pellet machine during producing the pellets. 2.There are 3.dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
	Automatic Lubrication System  1.Automatic Grease lubrication system for rollers bearings. 2.Automatic Grease lubrication system for main shaft bearings. 3.It can keep the pellet machine in maintenance for 20 hours.   4.Automatic fixed time lubrication.Customer can set time by himself. 5.Increase the oil circuit failure alarm device, once blocked, alarm immediately.
Screw Conveyor 1. It is used to transport the sawdust to the pellet machine, optional according to customer needs. 2. If customer digs a pit, you will need screw conveyor with φ219 and 6m length. If customer does not dig a pit, you will need screw conveyor with φ219 and 6m length. 3. The screw conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine, and the conveying speed of the screw conveyor is controlled by sensing the current of the pellet machine.
	Galvanized Belt Conveyor 1. It is used to transport the sawdust to the pellet machine, optional according to customer needs. 2. If customer digs a pit, you will need belt conveyor with50cm width and 10 meters length . If customer does not dig a pit, you will need belt conveyor with50cm width and 8 meters length . 3. The belt conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine, and control the conveying speed of the belt conveyor by sensing the current of the pellet machine.
Motors 1.TONY Motors uses Qingao SHUOBO Brand. 2.Pure copper national standard motor. 3.The motors can also be changed into a variable frequency motor according to customer needs. Please consult TONY for the price difference of variable frequency motor. 4.You can also chose your motor brand by consulting TONY price difference.
	Electrical Cabinets 1.We use well-known Chinese brand electrical components, and we can also choose well-known electrical appliances according to customer requirements. Please consult Tony for the price difference. 2.TONY a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence.  3.Control panel has 3 sound and light buzzers.One is the lubrication fault alarm indicator. When the automatic lubrication system of the roller and the automatic lubrication pump of the gear box are not started or fail during operation or are overloaded during operation, alarm indicator will light up.One is when the automatic lubrication system of the roller is overpressured, alarm indicator will light up.One is when the main machine of the pellet machine is overheated, alarm indicator will light up. 4.If the customer chooses a variable frequency motor, all components in the electric control cabinet need to adopt variable frequency control. Please contact Tony to obtain the price difference of the variable frequency control cabinet.

TONY Pellet Machine Main Spare Parts 

About TONY Rins Die Pellet Machine:
1.TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.
2.Compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.
3. Ring die is vertical and double-layer ring die. When pellet machine is working only the lower layer of ring die can press the particles. When reach the lifetime,you can use the other layer.
4. The life of TONY ring die is generally 1000-1500 hours, and service life of ring die is different according to the different raw materials of customers.
5. TONY ring die use alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.
6.TONY can supply you the pellet machine with excellent quality and competitive price.

 

 

Product Parameters

 

TONY Vertical Ring Die Pellet Machine TYJ860-280KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ860-280KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory prices different. You get what you pay for.
The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy! To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!
Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money
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