Big Gear Economic Practical Rice Husk Wood Sawdust Pellet Machine

• Customization: Available
• Type: Ring Die Pellet Machine
• Voltage: 380V/400V/415V
• Model NO.: TYJ551-III-132KW
• Automatic Grade: Automatic
• Controlling Mode: CNC
• Energy Saving: Energy Saving
• Certification: CE, ISO, SGS
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Color: Multi Color
• After-sales Service: Lifetime After-Sales
• Application: Biomass Fuel Pellets Producing, Power Generation P
• Diameter of Pellet: 6-10mm
• Raw Materials: Wood Chips, Sawdust, Timber, Trunks
• Capacity: 2-2.5ton/Hr
• Usage: Making Biomass Pellets
• Power: 132kw
• Transmission: Big Gear
• Ideal Moisture: 10-15%
• Spare Part: Ring Die and Roller Group
• Lubrication: Auotomatic
• Structure: Vertical Ring Die
• Weight: 5.5ton
• Material of Die and Roller: High Alloy Steel
• Bearing: Hrb Brand
• Installation: Manual/Video Chat/Engineer Guide
• Transport Package: Iron Case
• Specification: 2364*1550*1705mm
• Trademark: TONY
• Origin: China
• HS Code: 8479300000
• Production Capacity: 500set/Month
• Package Size: 246.00cm * 165.00cm * 180.00cm
• Package Gross Weight: 5500.000kg

Product Description

 

TONY Pellet Machine TYJ551-III-132KW
With Capacity 2-2.5Ton/Hour

Product Description

 

TONY 304 Stainless Steel Pellet Machine is a kind of biomass energy pretreatment equipment. It mainly uses agricultural and forestry processing waste such as wood chips, straw, rice husk, bark and other biomass as raw materials, and solidifies it into high-density pellet fuel through pretreatment and processing. The has advantages of good stability and low noise.The ring die has a long service life and the discharge is smooth.
The fuel pellets produced by the 304 Stainless Steel Pellet Machine can replace coal and gas, and are widely used in biomass power generation, boiler plants and other places.

 

Working Principle

1. Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the 304 Stainless Steel Pellet Machine.
2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.
3. Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.
4. Discharging: The granular products are fed into the discharge port to produce the products of the 304 Stainless Steel Pellet Machine.

 

Main Parts

TONY's 132KW new 304 stainless steel vertical ring die pellet machine mainly has 4 parts:

1.TONY new 304 stainless steel vertical ring die pellet machine

2. The rollers automatic lubrication system contains galvanized grease storage barrel.

3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

4. Electrical control system for all the above equipment.

A. Capacity:2-2.5Ton/Hour

B.Main Machine Power:132KW

C.Type: Vertical Ring Die Type With 2 Layers.
 

Product Characteristics

1.The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.
2. The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.
3. The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower.                                                   
4.The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine. 

5.The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.
6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.
7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.
8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.
9.Working Life of spare parts: Working life of our dies is 3000-4000 hours, much longer than others'
10.Forged Main Shaft:  TONY main shaft is forged, not casted. As well known, there is no air bubble in forging process,  so it is hard to be broken.

How to design Wood log pellet line?
wood log is the most common raw material for making wood pellets.
So, how to design a suitable wood pellet production line with wood log as raw material?
First, a drum wood chipper is used to chip wood log into small size wood chips with 2.5-3.5cm.
After that, hammer mill/wood crusher is used to grind wood chips into sawdust (6-12mm).
Sometimes, a dryer is need ,as usually the MC of wood log is always about 30-50%,Under this condition, a dryer is need.
Then, a vertical ring die wood pellet mill machine is used to press dried, wood sawdust into good quality wood pellets.

Our Advantages

Product Parameters

 

TONY Vertical Ring Die Pellet Machine TYJ551-132KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ551-132KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

 

Company Profile

Pls tell me the following information:
1. What's the capacity you want?
2. What's the raw material?
3. What's the size of the raw material?
4. What's the moisture content of your raw materials?
5. What's the final  size do you want?
6. What's your country voltage?

 

Q: What is a pellet mill/pellet machine?
A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?
A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?
A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?
A: All materials must be 5mm or less.
Q: What size pellets can I make?
A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?
A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?
A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.