About TONY Effective Hammer Mill:
TONY Effective Hammer Mill is a versatile crushing machine that uses high-speed rotating hammers to break down materials into smaller particles. It is widely applied in industries like agriculture, biomass energy, mining, and waste recycling, thanks to its robust design, adaptability, and cost-effectiveness. The core working principle involves impact, shear, and attrition forces generated by hammer strikes, making it ideal for processing brittle, fibrous, or moderately hard materials.
A set of Effective Hammer mill includes Feed belt conveyor - Effective hammer mill- Air pipes--Dust removal pipe- Cyclone - Sawdust fan blower - Galvanized dust collector - Air lock - Discharge belt conveyor- Electric control cabinet
TONY Effective Hammer Mill Working Principle:
Motor of Hammer crusher drives rotor to rotate in high speed in the crushing cavity. The materials are feeded into the machine through the upper feeding opening and are striked, impacted, sheared and grinded by high speed moving. Under the bottom of rotor, it is equipped with sieve plate. Among the crushed materials fractions that is less than mesh size are discharged through sieve plate, materials fractions that is bigger than mesh size are kept on the sieve plate to be striked and grinded by hammer and they are discharged out of machine finally. The main working parts of hammer crusher is the rotor with hammer. Rotor consists of main shaft, disc, pin roll and hammer.
TONY Effective Hammer Mill Advantages:
1. Exceptional Crushing Efficiency
High-speed Operation: Rotor speeds typically range from 400 to 3,000 rpm, enabling rapid material reduction.
Multi-stage Crushing: Materials enter the chamber and are first struck by primary hammers, then forced against impact plates or screens for secondary crushing, ensuring fine particle sizes (down to 0.5-50 mm, adjustable via screen mesh).
2. Wide Material Adaptability
Diverse Feed stock:
Biomass: Wood chips, straw, corn stalks, coconut shells, etc.
Agriculture: Grains, oilseeds, crop residues, animal feed.
Minerals: Limestone, coal, gypsum, ores (hardness ≤ Mohs 5).
Waste: Plastic, rubber, paper, and composite materials (with anti-wear upgrades).
Moisture Tolerance: Handles materials with moisture content up
3. Precise Particle Size Control
Adjustable Components:
Screen Mesh: Replaceable screens with 0.5-50 mm apertures determine final product fineness.
Hammer Configuration: Adjustable hammer spacing, angle, or even reversible hammers for consistent crushing.
Uniform Output: Particle size distribution
4. Robust and Low-Maintenance Design
Wear-Resistant Materials: Hammers and liners are often made of high-chromium steel (HRC 58-65) or tungsten carbide, lasting 1,000-3,000 hours under heavy use.
Easy Maintenance: Quick-release access panels and modular components reduce downtime; hammers can be flipped or replaced without specialized tools.
Reliable Operation: Dynamic balancing of the rotor ensures low vibration, supported by heavy-duty bearings with automatic lubrication systems.
5. Energy Efficiency and Cost Savings
Power Optimization: Modern hammer mills use variable frequency drives to adjust speed based on load, reducing energy consumption by 20-30% compared to fixed-speed models.
Low Operating Costs: high wear parts have long service lives, lowering replacement costs.
6. Safety and Environmental Features
Integrated Safety Systems: Overload protection (thermal relays, torque limiters), metal detection sensors, and emergency stop buttons to prevent damage from foreign objects.
Emission Control: Dust extraction ports compatible with cyclone separators or bag filters
| TONY Effective Hammer Mill Technical Parameters |
| NO |
Model |
Power(KW) |
Capacity(T/H) |
Hammer QTY(PC) |
Size:L*W*H |
Weight |
| 1 |
TFD65*55 |
37 |
1-1.5 |
48 |
2000*1600*1700 |
2.5 |
| 2 |
TFD65*55 |
45 |
1.5-2 |
48 |
2000*1600*1700 |
2.5 |
| 3 |
TFD65*75 |
55 |
2-2.5 |
72 |
2000*1800*1700 |
3.2 |
| 4 |
TFD65*75 |
75 |
2-3 |
72 |
2000*1800*1700 |
3.2 |
| 5 |
TFD75*100 |
90 |
3-3.5 |
96 |
2000*1800*1900 |
4.5 |
| 6 |
TFD75*100 |
110 |
3-4 |
96 |
2000*1800*1900 |
4.5 |
| 7 |
TFD75*132 |
132 |
4-5 |
120 |
3000*1950*2200 |
5.9 |
| 8 |
TFD75*160 |
160 |
5-6 |
120 |
3000*1970*2200 |
6.7 |
| 9 |
TFD85*200 |
200 |
6-8 |
150 |
3200*2100*2300 |
7.2 |
| 10 |
TFD85*250 |
250 |
8-10 |
150 |
3400*2200*2400 |
7.8 |
| 11 |
TFD95*280 |
280 |
10-12 |
150 |
3600*2300*2450 |
8.4 |
| 12 |
TFD100-200 |
315 |
12-14 |
88 |
3700*2400*2500 |
10 |
| 13 |
TFD120-200 |
355 |
13-15 |
88 |
3800*2500*2600 |
11 |
| 14 |
TFD1400 |
400 |
15-18 |
120 |
3900*2600*2700 |
13 |
| 15 |
TFD1600 |
500 |
18-20 |
120 |
4500*3000*3000 |
16 |
Which raw materials can be crushed by a high efficiency crusher?
High-efficiency crushers are a type of equipment that crushes raw materials into sawdust through high-speed rotation or impact. They are mainly used in biomass pellet production lines to crush various wood and biomass-based raw materials
Wood processing:
logs, branches, sawdust, waste wood, etc., after being crushed, are used in papermaking, fiberboard, biomass pellet fuel, and edible fungus culture medium.
Agricultural waste
Straw (corn stalks, rice stalks, wheat stalks), rice husks, peanut shells, sugarcane residue, etc., after being crushed, can be used as feed, raw materials for organic fertilizer or biomass energy.
Fruit shells (such as walnut shells and coconut shells), after being crushed, are used in the production of activated carbon, as grinding materials or as garden mulch
What is a complete wood pellet production line?
wood log is the most common raw material for making wood pellets.The main processing process of wood pellets:
01Wood Chipping Process
This process is mainly used to grind the wood logs whose diameter is under 25cm without barks into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
02Fine Crushing Process
This process is mainly used to crush wood chips into sawdust,to ensure the density and combustion efficiency during the subsequent pressing and forming process,Hammer mill can quickly crush the materials to the required particle size. The production process is continuous, which greatly improves the production efficiency.
03Drying Process
This process is mainly used to dry the moisture content of sawdust to 10-15%. Drying the raw material to the proper moisture content is essential for the manufacture of high quality pellets. . For a small batch, the raw material can be left in the sun for at least 24 hours to dry naturally; For larger batches, a dryer can be used to dry the raw material to the desired moisture content
04Pelleting Process
This process is mainly used to products pellets with φ6-8mm. TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and roller group, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. When pelleting, it is necessary to ensure the uniform feed .
05Cooling Process
This process is mainly used to cool pellets from 80-90ºC to 20-30ºC. The freshly pressed pellets have a relatively high temperature and are soft. They need to be cooled and shaped through a cooler . After cooling, the hardness of the particles increases, making them easier to store and transport
06Packing Process
This process is mainly used to pack pellets into 15-50KG/Bags. Once the pellets are cooled, they are transported to a packing facility, packed and stored in a dry place. Finished wood pellet products are usually packaged in ton bags or small bags to meet the needs of different customers.
Q: What is a Hammer Mill?
A: A Hammer Mill is a machine that pulverizes wood chips, shavings, grains and plant fibers into sawdust.
Q:What is raw material?
A,Stalk, wood chips, nut shell, straw, rice husk, bamboo chips, paper, leaves, waste wood.agriculture waste, wood shavings, sawdust
Q:What is the usage?
A:Hammer mill is widely used in fodder factories, cultivation factories, and organic fertilizer factories, It can be used in producing Chinese medicine, chemical industry and in other areas.
Q: What is your main market?
A: South America, Eastern Europe, Southeast Asia, Africa, Oceania, Eastern Asia
Q: What is your producing time?
A: Producing time depends on that machines you ordered, Usually takes 45 days.
Q: If equipment have some quality problem, how would you deal with?
A: We will responsible for all the quality problems. We will check the machine to get the problem. If need parts, will send them to you.
Q. What is your payment term?
A: T/T 40% down payment, balance to be paid before shipment.
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