About TONY Biomass Wood Pellet Machine:
TONY biomass pellet machine can handle a variety of biomass raw materials, including straw, wood chips, rice husks, branches, peanut shells and other agricultural and forestry waste, raw material powder moisture content of 10-15% can be processed. It is widely used in feed mills, organic fertilizer plants, energy enterprises and other fields to convert waste resources into high-density fuel particles to replace traditional energy sources such as coal.
The pellet fuel can be used for power generation, heating and industrial combustion, which has significant renewable energy characteristics and helps to improve the energy structure. Biomass pellet machine can improve the efficiency of resource utilization, promote the development of circular economy, and have the dual
TONY Pellet Machine Advantages:
1.The gear box adopts Zhejiang HUIXIN brand TONY custom model to increase the heavy duty. The gear box is engraved with Zhejiang HUIXIN brand and TONY custom LOGO. Compared with the ordinary HUIXIN model, the internal gear is enlarged and thickened, and the gear shaft is strengthened and thickened, which is more durable and stable.
2. The feed port, discharge shell, dust collection cover, lifting knife and internal cutting knife of the pellet machine are made of 304 stainless steel to avoid steam corrosion and rust during the formation of pellets and increase the durability of the equipment.
3. The upper discharge shells made of 304 stainless steel, which avoids the short comings of poor compression resistance and easy cracking caused by welding. arc profile appearance, to avoid operator injury, and arc profile tensile strength is stronger, not easy to damage.
4. The rotary support is installed under the discharge housing to avoid the traditional rotation support is easy to be corroded by steam at the top, the internal steel ball is easy to rust corrosion short comings.
5. The gear reducer is installed under the discharge housing, the power is stronger, and the gear reducer is not easy to damage. And adopt the Zhejiang HUIXIN brand hard tooth surface reducer, which is a brand of gear box, the torque resistance is stronger, and the rotation power is more sufficient.
6.304 stainless steel dust cover, steam resistance, corrosion resistance is stronger, and in this way, it is hard to be damaged.
7. The internal lifting knife is made of thickened stainless steel, which can effectively avoid high temperature and steam corrosion, increase the durability of the lifting knife, and the lifting effort is better, so that the raw materials inside the pellet machine are not easy to cover and pile.
8. Adjustable internal pellets cutter, can be adjusted according to customer needs to adjust the length of the cutter in order to adjust the length of the discharge pellets, simple and convenient adjustment.
| TONY Vertical Ring Die Pellet Machine TYJ760-160KW -304Stainless Type Model |
Main Parts:
1.TONY new 304 stainless steel vertical ring die pellet machine TYJ760-160KW.
2. The rollers automatic lubrication system with galvanized grease storage barrel.
3. New cyclone and dust bag collect system, including fan and pip.e
4. Electrical control system for all the above equipment. |
| Brand |
Model |
Main Power |
Lubrication Power |
Dust Power |
Capacity |
Weight |
Ring Die Inner Size |
Machine Size |
| TONY |
TYJ551-III-132 |
132KW+3KW |
0.25KW |
0.95KW |
2-2.5TPH |
5.5T |
560MM |
2364*1550*1705MM |
| TONY Vertical Ring Die Pellet Machine -304Stainless Type Models |
| NO |
Model |
Main Power |
Lubrication Power |
Dust Power |
Capacity |
Weight |
Ring Die Inner Size |
Machine Size |
| 1 |
TYJ551-III-90 |
90KW+3KW |
0.25KW |
0.95KW |
1-1.5TPH |
5.2T |
560MM |
2364*1550*1705MM |
| 2 |
TYJ551-III-110 |
110KW+3KW |
0.25KW |
0.95KW |
1.5-2TPH |
5.3T |
560MM |
2364*1550*1705MM |
| 3 |
TYJ551-III-132 |
132KW+3KW |
0.25KW |
0.95KW |
2-2.5TPH |
5.5T |
560MM |
2364*1550*1705MM |
| 4 |
TYJ760-III-160 |
160KW+4KW |
0.25KW |
0.95KW |
2.5-3TPH |
9T |
760MM |
2464*1750*2150MM |
| 5 |
TYJ760-III-185 |
185KW+4KW |
0.25KW |
0.95KW |
2.8-3.3TPH |
9.2T |
760MM |
2564*1850*2150MM |
| 6 |
TYJ760-III-200 |
200KW+4KW |
0.25KW |
0.95KW |
3-3.5TPH |
9.3T |
760MM |
2564*1850*2150MM |
| 7 |
TYJ850-III-220 |
220KW+4KW |
0.25KW |
0.95KW |
3-4TPH |
11T |
860MM |
2664*1950*2150MM |
| 8 |
TYJ860-III-250 |
250KW+4KW |
0.25KW |
0.95KW |
3.5-4.5TPH |
12T |
860MM |
2864*2150*2150MM |
| 9 |
TYJ860-III-280 |
280KW+4KW |
0.25KW |
0.95KW |
4-5TPH |
13T |
860MM |
2864*2150*2150MM |
Which raw materials can be used to produce biomass wood pellets?
1.Agricultural waste
Crop stalks, such as corn stalks, wheat stalks, and rice stalks, are common raw materials for biomass fuel. These straw resources are abundant and the collection cost is relatively low.
Agricultural product processing waste: including rice husks, peanut shells, corn cobs, sugarcane residue, etc. Such waste usually has a certain energy content and can be processed into high-quality biomass fuel.
2. Forestry waste
Wood shavings and sawdust: The wood shavings and sawdust produced during the wood processing are the main raw materials for wood-based biomass fuel. They have a high density and energy content, and good combustion performance.
Branches and leaves: Branches and fallen leaves produced from pruning trees can also be used as raw materials for biomass fuel. However, the branches need to undergo pretreatment such as crushing before they can be used in production.
Forestry logging residues, such as tree tips and roots left during the logging process, can also be converted into biomass fuel through collection and processing, achieving effective utilization of resources.
3. Livestock and poultry manure
Livestock and poultry manure contains a large amount of organic matter. After fermentation and other treatments, it can produce biogas and is an important raw material for gaseous biomass fuel. Meanwhile, the dried feces can also be mixed with other biomass raw materials to produce solid fuel.
4. Industrial organic waste
Food processing waste: Organic waste such as fruit peels, fruit pits, vegetable residues, and distillers' grains produced by food processing plants, rich in carbohydrates and other organic components, can be used to produce biomass fuel.
Paper mill waste: The bark and waste pulp produced during the papermaking process are rich in cellulose. After treatment, they can be used as raw materials for biomass fuel.
Waste from printing and dyeing factories: Some wastewater from printing and dyeing factories contains organic dyes, fibers and other substances. Through appropriate treatment, the organic components can be extracted for the preparation of biomass fuel.
5. Energy crops
Miscanthus and sugarcane: These perennial herbaceous plants have the characteristics of fast growth, large biomass and strong adaptability. They are rich in cellulose and hemicellulose and are potential raw materials for the production of solid biomass fuel.
What is a complete wood pellet production line?
1. Crushing process:
The raw material used to make wood pellets must be broken to a small size, and pellet machine users typically use a wood chipper to cut the wood into pieces 2.5 cm (0.98 in) or smaller
2. Fine crushing process:
Using a hammer mill, smaller pieces are crushed and cut into very small particles, reducing the size of the raw material to 5 mm (0.20 in). Some users will choose the pre-treated sawdust and can skip this step.
3. Drying process:
Drying the raw material to the proper moisture content is essential for the manufacture of high quality particles. Before granulation, it is necessary to ensure that the water content of the raw material is about 10%-15%. For a small batch of particles, the raw material can be left in the sun for at least 24 hours to dry naturally; For larger batches, a dryer can be used to dry the raw material to the desired moisture content.
4.Pelleting process:
The most commonly used equipment for granulation is the pellet machine. TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and press roll, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. When pelleting, it is necessary to ensure the uniform feed to prevent the blocking caused by too fast feed.
5. Cooling process:
When the molding particles leave the pellet machine, the particles themselves will be hot and release water vapor, so they must be cooled and dried, which can make them harder.
6. Packaging process:
Once the particles are cooled, they are transported to a packaging facility, packed and stored in a dry place.
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