About TONY Effective Hammer Mill:
The high-efficiency hammer mill is a crushing equipment that uses high-speed rotating hammer heads (hammer pieces) to impact and crush materials, and combines it with a screen to achieve particle size control. The core principle is to use the kinetic energy of the hammer head to strike the material onto the liner or tooth plate inside the cavity, and achieve crushing through multiple actions of "impact - shearing - grinding". It is suitable for the crushing of medium and low hardness, brittle or fibrous materials.
A set of Effective Hammer mill includes Feed belt conveyor - Effective hammer mill- Air pipes--Dust removal pipe- Cyclone - Sawdust fan blower - Galvanized dust collector - Air lock - Discharge belt conveyor- Electric control cabinet
TONY Effective Hammer Mill Advantages:
1. A complete set of crushers includes crusher mainframe, fan, Shakron, fan-off, bag dust collector, etc.
2. The main component of the crusher, the rotor, is dynamically balanced before assembly to ensure the stability of the machine during operation.
3. The base assembly platform of the crusher motor and the rotor main shaft bearing seat assembly platform are processed synchronously by large CNC machine tools at one time to ensure horizontal accuracy, thereby ensuring the smooth operation of the machine.
4. The hammer of the crusher's vulnerable parts is made of manganese steel, of which two corners are welded with wear-resistant alloy materials, which increases the service life of the hammer and reduces costs.
5. The operating doors on both sides of the crusher can be opened horizontally for easy maintenance and replacement of the screen.
6. The crusher screen consists of two pieces. After installation, the overall discharge angle is close to 360 degrees, the discharge area is large, and the production efficiency is high.
7. The crusher can be equipped with two shackles according to customer requirements. This installation method allows the dust-containing gas to pass through the secondary shackle filter and enter the bag filter, making the filtration more complete.
8. Our crushers have different models with different outputs. The output of a single machine ranges from 1 ton to 8 tons, which can meet a variety of needs.
9. The main factor affecting the crushing efficiency of the crusher is the moisture content of the material. The drier the material, the smaller the size of the finished product.
| TONY Effective Hammer Mill Technical Parameters |
| NO |
Model |
Power(KW) |
Capacity(T/H) |
Hammer QTY(PC) |
Size:L*W*H |
Weight |
| 1 |
TFD65*55 |
37 |
1-1.5 |
48 |
2000*1600*1700 |
2.5 |
| 2 |
TFD65*55 |
45 |
1.5-2 |
48 |
2000*1600*1700 |
2.5 |
| 3 |
TFD65*75 |
55 |
2-2.5 |
72 |
2000*1800*1700 |
3.2 |
| 4 |
TFD65*75 |
75 |
2-3 |
72 |
2000*1800*1700 |
3.2 |
| 5 |
TFD75*100 |
90 |
3-3.5 |
96 |
2000*1800*1900 |
4.5 |
| 6 |
TFD75*100 |
110 |
3-4 |
96 |
2000*1800*1900 |
4.5 |
| 7 |
TFD75*132 |
132 |
4-5 |
120 |
3000*1950*2200 |
5.9 |
| 8 |
TFD75*160 |
160 |
5-6 |
120 |
3000*1970*2200 |
6.7 |
| 9 |
TFD85*200 |
200 |
6-8 |
150 |
3200*2100*2300 |
7.2 |
| 10 |
TFD85*250 |
250 |
8-10 |
150 |
3400*2200*2400 |
7.8 |
| 11 |
TFD95*280 |
280 |
10-12 |
150 |
3600*2300*2450 |
8.4 |
| 12 |
TFD100-200 |
315 |
12-14 |
88 |
3700*2400*2500 |
10 |
| 13 |
TFD120-200 |
355 |
13-15 |
88 |
3800*2500*2600 |
11 |
| 14 |
TFD1400 |
400 |
15-18 |
120 |
3900*2600*2700 |
13 |
| 15 |
TFD1600 |
500 |
18-20 |
120 |
4500*3000*3000 |
16 |
Which Raw Materials Can Be Crushed By A High Efficiency Crusher?
Application field
It is widely used in various industries such as biomass fuel, pharmaceuticals, chemicals, scientific research, feed organic fertilizer, and breeding.
Applicable materials
It is suitable for crushing various types of biological straw, rice straw, sawdust, wood, branches and other forestry and agricultural wastes
What is a complete wood pellet production line?
wood log is the most common raw material for making wood pellets.The main processing process of wood pellets:
01Wood Chipping Process
This process is mainly used to grind the wood logs whose diameter is under 25cm without barks into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
02Fine Crushing Process
This process is mainly used to crush wood chips into sawdust,to ensure the density and combustion efficiency during the subsequent pressing and forming process,Hammer mill can quickly crush the materials to the required particle size. The production process is continuous, which greatly improves the production efficiency.
03Drying Process
This process is mainly used to dry the moisture content of sawdust to 10-15%. Drying the raw material to the proper moisture content is essential for the manufacture of high quality pellets. . For a small batch, the raw material can be left in the sun for at least 24 hours to dry naturally; For larger batches, a dryer can be used to dry the raw material to the desired moisture content
04Pelleting Process
This process is mainly used to products pellets with φ6-8mm. TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and roller group, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. When pelleting, it is necessary to ensure the uniform feed .
05Cooling Process
This process is mainly used to cool pellets from 80-90ºC to 20-30ºC. The freshly pressed pellets have a relatively high temperature and are soft. They need to be cooled and shaped through a cooler . After cooling, the hardness of the particles increases, making them easier to store and transport
06Packing Process
This process is mainly used to pack pellets into 15-50KG/Bags. Once the pellets are cooled, they are transported to a packing facility, packed and stored in a dry place. Finished wood pellet products are usually packaged in ton bags or small bags to meet the needs of different customers.
Q: What is a Hammer Mill?
A: A Hammer Mill is a machine that pulverizes wood chips, shavings, grains and plant fibers into sawdust.
Q:What is raw material?
A,Stalk, wood chips, nut shell, straw, rice husk, bamboo chips, paper, leaves, waste wood.agriculture waste, wood shavings, sawdust
Q:What is the usage?
A:Hammer mill is widely used in fodder factories, cultivation factories, and organic fertilizer factories, It can be used in producing Chinese medicine, chemical industry and in other areas.
Q: What is your main market?
A: South America, Eastern Europe, Southeast Asia, Africa, Oceania, Eastern Asia
Q: What is your producing time?
A: Producing time depends on that machines you ordered, Usually takes 45 days.
Q: If equipment have some quality problem, how would you deal with?
A: We will responsible for all the quality problems. We will check the machine to get the problem. If need parts, will send them to you.
Q. What is your payment term?
A: T/T 40% down payment, balance to be paid before shipment.
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