Tony Sugar Cane Pellet Machine Pine Wood Pellet Mill New Designed

Product Description

TONY Pinus Sylvestris Pellet Machine Pine Wood Pellet mill New Designed 

TONY wood biomass pellet machine is a new biomass fuel production machinery by using crushed sawdust . Compared with the old machine, it obsorbed the essence of horizontal ring die and flat-die Pellet Mill Machine, solved the insufficient pressure, die crack problems of horizontal ring die pellet machine, and overcame the small capacity, high failure rate of flat die wood. pellet making machine.
TONY pellet machine converts biomass feed stock into pellet fuel by mechanical extrusion. The process consists of feeding the raw material to the compression system, where it is compressed under high pressure and temperature, and then cooling to improve the hardness and stability of the particles. The core structure of the equipment includes frame, motor, press roller, ring mold, electric heating ring and other components.
Some models adopt vertical centrifugal ring mold design, combining the advantages of traditional flat mold and ring mold to improve the pelleting efficiency. The control system can adjust parameters such as temperature and pressure to ensure particle quality and yield
 

Working Principle

The working principle of the 304 Stainless Steel Pellet Machine is mainly to rely on the pressure and friction . The specific process is as follows:
1. Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the 304 Stainless Steel Pellet Machine.
2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.
3. Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.
4. Discharging: The granular products are fed into the discharge port to produce the products of the 304 Stainless Steel Pellet Machine.

Wide Range Of Application

Requirements for raw materials:

Size:Less than 5 mm
All the raw materials must be crushed into sawdust before going
to wood pellet machine.If not, you may need a wood chipper, wood crusher.
Moisture:10-15%
Better for pelletizing high quality pellets, Final Pellets For burning
Ø6mm/8mm: household stove burning;
Ø8mm-18mm: Industrial using
Energy Level: 5kwh/kg, Compared to Oil: 1 lty oil = 2kg wood pellets

Product Characteristics

(1) Automatic lubrication system for the rollers and spindles which can reach the machines run 20 hours without resting.High
tempreture pressure,and low temporeture/pressure warning and automatic lubrication.
-----Other suppliers did not have this system,they have to lubricate each working time for about 8hours.
(2) Big gear Transmission for easy operation and lower maintenance.Two big gears,each weight is more than 1.3ton.
-----Other suppliers all use the reducer transmission,which is easy to break,and higher maintenance.
(3) 4 rollers working, increasing press rate and capacity.
-----Other suppliers all use the 2 rollers.
(4) Double layers ring die type, longer working lifetime.

Product Parameters

TONY Vertical Ring Die Pellet Machine TYJ760-160KW -304Stainless Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine TYJ760-160KW. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pip.e 4. Electrical control system for all the above equipment.
Brand	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
TONY	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
TONY Vertical Ring Die Pellet Machine -304Stainless Type Models
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	2364*1550*1705MM
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	2364*1550*1705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	2364*1550*1705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	2464*1750*2150MM
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	2564*1850*2150MM
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	2564*1850*2150MM
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	2664*1950*2150MM
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	2864*2150*2150MM
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	2864*2150*2150MM

Our Advantages

1. The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower. 
2.The bearings are made of genuine heavy-duty shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.
3.The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.
4.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.
5.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.
6.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

Detailed Photos

TONY Biomass Pellet Machine Main Parts

Main Pellet Machine
1.SS304 type
2.Capacity:2.5-3T/hour (It depends on clients raw materials)
3.Power:160kw+3kw(Stripping Material Motors)
4.Motors can be changed to frequency motors according to clinets' demand
5.Use HUIXIN Brand TONY Custom-made bigger and heavier gearbox.

Automatic Lubrication System 
1. Reduce maintenance costs: Through the automatic lubrication system, reduce the frequency and labor intensity of manual butter.
2. Improve machine efficiency: Avoid damage caused by lack of oil, so as to improve the continuous working ability of the machine.
3. Prolong the service life: Timely lubrication can not only protect the equipment components, but also effectively extend the service life of the spindle and bearing.

Cyclone and Dust Collecter
1. Efficient dust removal: Through the combination of cyclone dust collector and bag dust collector, the particles in the particle processing process can be effectively removed to achieve higher dust removal efficiency.
2. Environmental protection and energy saving: reduced dust emissions, conducive to improving environmental quality,
3. Equipment durability: The use of high-quality materials and advanced design, improve the durability and maintenance of the equipment

Electrical Cabinets
1. We use well-known Chinese brand electrical components, we can also choose electrical appliances according to customer requirements. Please contact Tony for price difference.
2.TONY has a one-click start function, to prevent customers do not know the start order and misoperation damage to the machine.
3. The control panel has 3 sound and light alarms, if the special situation timely alarm

TONY Biomass Pellet Machine Spare Parts

Product Description

 

1. Crushing process:Use a wood chipper to cut the wood into pieces 2.5 cm (0.98 in) or smaller
2. Fine crushing process:Using a hammer mill, smaller pieces are crushed and cut into 5 mm (0.20 in). 
3. Drying process:
Drying the raw material to  the water content  is about 10%-20%. 
4.Pelleting process:TONY's new 304 stainless steel vertical ring die pellet machine is extruded by ring die and press roll, the raw material is squeezed into the ring die hole to form, and constantly extruded to the outer end. 
5. Cooling process:When the molding particles leave the pellet machine, the particles themselves will be hot and release water vapor, so they must be cooled and dried, which can make them harder.
6. Packaging process:
Once the particles are cooled, they are transported to a packaging facility, packed and stored in a dry place.

PLEASE NOTE: that different pellet manufacturers may have different process details and quality control standards.
If the wood chips raw materials may contain stones or metal and other debris, if these debris into the pellet machine particle chamber, they are likely to lead to the pellet machine mold clogging or wear, so the raw materials into the wood pellet machine before screening iron impurities. If processing pellets with a variety of raw materials may need to use a drum or blender batch mixing adjustment. Finally, not all particles can be pressed well, during the pressing process, some particles will be scattered or broken, usually using the aperture of the same size as the wood particles of the filter shaking or screening to remove the deformed particles.
The above is the main processing process of wood pellets. If you have any questions, please contact TONY.

Company Profile

TONY is a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.Having developed the pellet machines with reliable functions, reasonable design, energy saving and high efficiency low consumption, our vertical ring die pellet mill which use special gear transmission has sold very well during home and aboard. 
We always supply the most suitable machines for customers with excellent quality and competitive price.
FAQ

Q: What is a pellet mill/pellet machine?A: A pellet mill/pellet machine is a machine that takes raw materials and shapes it into pellet form for multiple uses.
Q: What kind of materials can be pelletized?A: Materials such as wood wastes, saw dust, corn cobs/stover/stalks, straw, switch grass, other grasses,  distillers grain, paper, etc. Basically, most Biomass materials that can be ground down to sawdust form can be pelletized.
Q: What are pellets used for?A: Pellets are used mainly for heating, animal feed, and animal bedding. Many other applications may apply.
Q: What size does my material need to be, to run through the pellet mill?A: All materials must be 5mm or less.
Q: What size pellets can I make?A: We have dies sizes from 4mm-12mm, depending on the machine or your raw materials. 
Q: Do you ship worldwide?A: Yes. We have sent machines to Canada, Europe, Asia, Southeast Asia, Africa, South America, Ireland and Australia.
Q: If I purchase a pellet mill, will you show me how to make pellets?A: Yes, we do. We will instruct you how to use it via video or phone or engineer avaliable abroad if you need.